Image and optical system Using uniform ring light and high brightness coaxial light ,with promise brightness adjustment function,then all types of Mark points can be well recognized (Including the rugged Mark points),applicable for tin plating, coppering ,gold plating,tin spraying,FPC and other types PCB with of different colors.With YUSH patent mathematical model,able to ensure high accuracy. Chinese /English Operating Interface The machine adopts windows XP/win 7 operating interface with YUSH user friendly software.Chinese/English selectable,Menu/Operating Journal/Breakdown Record /Breakdown Diagnosis/Error Analysis/Light Alarm etc. 2D Solder paste Print Quality Inspection and Analysis System The 2D system immediately deteces solder paste deposition defeces such as deviation,lack paste,miss paste,paste joint etc,and guarantees print quality. Adjustable Stepping Motor-Programmable Floating Print-heads Unique long platform and track fixed design, to ensure stable support PCB.Short squeegee horizontal priniting,pressure stability ,save solder paste. Electric Control System Safe and tidy distribution of electric circuit and gas circuit Electric circuit and gas path are positioned vertically at the two sides and the back of machine,which is easy to check and repair. Specifications: Substrate processing Maximum board size 900*350mm Minimum board size 80*50mm Board thickness 0.8*6mm Maximum board weight 10KG Board edge clearance 3.5mm Board height 15mm Transport height 900±40mm Transport speed 1500mm/s(MAX) Transport direction One stage Board clamp Patented over the top clamping/ Side Clamping Support System Magnetic Pin /Support Block/Automatic UP-Down table Vision CCD FOV 10*8mm Fiducial mark types Standard Fiducial mark shape /Pad /Hole Camera System Look uo/down optics structure CCD digital camera Geometry pattern match Machine Performance Repeat Position Accuracy ±0.015mm Print Accuracy ±0.03mm Based on the third party test system(CTQ)Verify the actual solder paste printing position repeat precision Cycle time <15sec
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Image and optical system Using uniform ring light and high brightness coaxial light ,with promise brightness adjustment function,then all types of Mark points can be well recognized (Including the rugged Mark points),applicable for tin plating, coppering ,gold plating,tin spraying,FPC and other types PCB with of different colors.With YUSH patent mathematical model,able to ensure high accuracy. Chinese /English Operating Interface The machine adopts windows XP/win 7 operating interface with YUSH user friendly software.Chinese/English selectable,Menu/Operating Journal/Breakdown Record /Breakdown Diagnosis/Error Analysis/Light Alarm etc. 2D Solder paste Print Quality Inspection and Analysis System The 2D system immediately deteces solder paste deposition defeces such as deviation,lack paste,miss paste,paste joint etc,and guarantees print quality. Adjustable Stepping Motor-Programmable Floating Print-heads Unique long platform and track fixed design, to ensure stable support PCB.Short squeegee horizontal priniting,pressure stability ,save solder paste. Electric Control System Safe and tidy distribution of electric circuit and gas circuit Electric circuit and gas path are positioned vertically at the two sides and the back of machine,which is easy to check and repair. Specifications: Screen Frames Min.Size(mm) :720*300mm Max.Size(mm):1800*750mm Mask Clamping:Air Cylinder PCB Max Size 1500*350mm PCB Min Size 80*50mm PCB Thickness 0.8-6mm PCB Warpage Max.PCB 1% Transport Height 900±40mm Transport Direction L-R/R-L/L-L/R-R Transport Speed 1500mm/s(max),Program Control Transport way One stage Conveyor Width Adjustment Auto I/O Interface SMEMA PCB Location Support System:Magnetic Pin / Support Block / Automatic Up-down table Clamping System:Slide Clamping Print Speed 10-200mm/sec Print Head Two independent motorised printheads Squeegee Pressure 0.5-15kg (Program Control) Squeegee Type Rubber/steel Squeegee Blade (Angle 45°/55°60°) Print Mode One/Twice Cleaning System Drops of rain type cleaning device,dry, wet modes CCD FOV 10*8mm Vision Look Up/Down Optics Structure /CCD /Geometry Pattern-Match Adjustment X:±10mm/Y:±10mm/θ:±2° Repeat Position Accuracy ±10μm Printing Accuracy ±23μm Cycle Time <12sec Product Changeover Old Program:<5mins/ New Program:<10mins Operating system windows XP/WIN7 Power supply AC:220±10%,50/60HZ ,3KW Air supply 4-6Kgf/cm² Control Method PC Control Machine Dimensions 2570(L)*1210(w)*1509(H)mm Machine Weight Approx:About 1500KG
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YSL - G5 Function Introduction 1. Image and optical path system The new optical path system--uniform ring light and high-brightness coaxial light, together with the brightness function that can be adjusted steplessly, makes all types of Mark points (including uneven Mark points) can be well identified. Tin-plated, copper-plated, gold-plated, tin-sprayed, FPC and other types of PCBs with different colors. YSL's patented mathematical operation model ensures that the machine can achieve high-precision alignment and can achieve 01005 printing. 2. Simple and easy-to-use humanized Chinese/English operation interface Using windows XP operation interface, it has good man-machine dialogue function; especially in the navigation effect of program files, it is convenient for all operators to quickly familiarize with the operation; menu type Chinese/English switching, operation log, fault record/fault self-diagnosis/fault analysis Prompt/light alarm and other functions make the operation simple and convenient. 3. High adaptability steel mesh frame clamping system Realize the printing of various sizes of screen frames, and can realize the rapid replacement of models in the production process. 4. YSL special adjustment jacking platform 5. Cleaning system The system provides three cleaning methods: dry cleaning, wet cleaning and vacuum cleaning. These three methods can be used in any combination, and when the customer does not need automatic cleaning, manual cleaning can be realized under the production interface, thereby reducing cleaning time and improving production. efficiency. The new wiping system ensures full contact with the steel mesh, and the large vacuum suction ensures that the residual solder paste in the mesh can be vigorously eliminated, and an effective automatic cleaning function is truly realized. The CCD part and the cleaning part are separated, when the CCD works, the CCD part moves independently, which reduces the load of the servo motor and improves the movement speed and precision of the machine. 6. 2D solder paste printing quality inspection and analysis It can quickly detect printing problems such as offset, less tin, missing printing, and continuous tin to ensure printing quality The standard configuration YSL-G5 Technical parameters and specifications Model YSL-G5 Mask Mask Min.Size(mm) 370*370mm Mask Max.Size(mm) 737*737mm Mask Clamping Air Cylinder PCB PCB Min.Size(LxW mm) 50*50mm PCB Max.Size(LxW mm) 400*340mm Thickness(mm) 0.4~6mm Max.Weight 3kg PCB Under Clearrance 15mm PCB Clamping Type Unique top flattening (auto retractable top crimping)/flexible side clamps/platform vacuum PCB Support Magnetic Thimble/Contour Block/ Self-adjusting jacking platform Conveyor Conveyor Stage One-section transport rail Transport Direction left-right / right-left / left-left / right-right Conveyor width adjustment automatic Squeegee Squeegee Type Plastic scraper/steel scraper (angle 45°/ 55°/ 60°), user defined Auto.Pressure Control 0.5~10Kg Length L=280,user-defined Speed 10~200mm/sec Moving Direction Move in the Y-axis direction Accuracy Repeated Accuracy ±0.01mm Printing Accuracy ±0.025mm Printing time Cycle Time(Excluding Printing and Cleaning time) <8sec Fiducial Mark Type Standard shape reference point Size 0.5~4mm Mark Number 2 or 4 marks datum point positioning system Mark Searching automatic Separation Separation Type normal/vacuum Speed 0~20mm/s Distance 0~20mm Cleaning System Cleaning Type Enhanced vacuum adsorption; three modes of dry, wet and vacuum; Cleaning Head Wear resistant material Moving Direction Move in the Y-axis direction Product Changing Time Product changeover <3 mins New Product Set up <5 mins Other Operation System Windows XP /Win7 Air Supply 4~6 Kgf/cm2 Power Supply AC:220±10%, 50/60HZ,2.5KW Weight 1000Kg Single Size(LxWxH mm) 1158(L)*1362(W)*1463(H) 2D Inspection Splicing Size(mm) / FOV Camera 8*6mm Inspection Less tin or missing and continuous tin Inspection Size 0.3mm or more Max.Teaching Windows Up to 500 screens can be displayed YSL-G5 List of main parts of automatic solder paste printing machine Machine parts Name Brand Quantity Note Z-axis lift section Precision Ball Screw Kuroda/Japan 1 set Linear slide HIWIN/Taiwan 2 sets Servo motor + driver Panasonic/Japan 1 set photoelectric sensor OMRON/Japan 2 Platform Correction Section Linear slide IKO/Japan 9 sets Linear Motor Haydon/USA 3 sets photoelectric sensor OMRON/Japan 8 PCB Transport and holding parts Precision Ball Screw GTEN/Taiwan 1 set Linear slide HIWIN/Taiwan 10 sets Linear slide CSK/Taiwan 2 sets stepper motor Shinano/Japan 3 sets photoelectric sensor Autonics/Korea 2 CCD Vision Section Precision Ball Screw--X Axis Kuroda/Japan 1 set Precision Ball Screw--Y Axis Kuroda/Japan 1 set Linear slide--X axis INA/Germany 1 set Linear slide--Y axis INA/Germany 2 sets Servo motor + driver Panasonic/Japan 2 sets CCD camera CIS/Japan 1 set photoelectric sensor Opus/Japan 2 photoelectric sensor OMRON/Japan 4 Scraper part Precision Ball Screw GTEN/Taiwan 2 sets Linear slide HIWIN/Taiwan 6 sets Servo motor + driver Aiweitu/China 1 set Stepper Motor + Driver Shinano/Japan 2 sets photoelectric sensor OMRON/Japan 4 Fixed part of screen frame Linear slide HIWIN/Taiwan 1 set cylinder SMC/Japan 6 pieces photoelectric sensor Autonics/Korea 1 Cleaning part Roll paper motor + driver DINGS/China 1 set Drip motor + driver Shinano/Japan 1 set Linear slide HIWIN/Taiwan 1 set photoelectric sensor OMRON/Japan 4 pieces Industrial computer Advantech/Taiwan 1 set Control section motion control card Lei Sai/China 3 sets LCD color display DELL/USA 1 set 17 inches mouse colorful/china 1 keyboard Wallaby/China 1 hand press Izumi/Japan 5 Other bearing NSK/Japan All flexible cable IGUS/Germany
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Device model:YSL-LED Equipment performance parameters Model YSL-LED PCB Max Size 890X510mm (Two-stage support 1200-1500mm) PCB Min Size 50X60mm PCB Thickness 1~6mm Transport Height 900 ± 40mm Transport Direction L-R / R-L Product weight ≤5KG Conveyor Edge Distance ≥9mm Bottom Of Compinent Height ≤10mm Lifter Methhod Side Lifter Conveyor Stage Two-section transport rail I/O lnterface SMEMA Cleaning System Vacuum cleaning Glue CCD FOV 13x10mm visual system CCD Vision Positioning System Machine Specifications Position Accuracy ±50μm@3sigma Repeat Position Accuracy ±25μm@3sigma Operating system Windows 7 Air supply 4~6 Kgf/cm2 Power supply AC:220±10%, 50/60HZ ,1.5KW Control Method PC Control Machine Dimensions 1600(L) x 1258(W) x 1490(H)mm Machine Weight Approx: 1000Kg Functional configuration The standard configuration Air pressure stabilization device option configuration Microbalance Vacuum cleaning device wipe system Low hydraulic level detection Scan the code online XYZ axis calibration platform Dual valve synchronization head heating MES system Pneumatic valve Piezo valve Dimensions and Appearance Testing report Test items Repeat accuracy X Repeat accuracy Y Positioning accuracy X Positioning accuracy Y Specification ―25μm~25μm ―50μm~50μm standard 3.335 3.593 2.692 1.995 CPK measured value passed passed passed passed Repeatability Test method: The machine simulates production by itself, generates CPK data, CPK test software reads and analyzes the results, and generates graphics Test speed: CCD X: 800mm/s CCD Y: 800mm/s Image acquisition delay: 110ms Transport speed: 20mm/s Test environment: machine level Temperature: 24℃ Humidity: 60% Application field
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Technical advantages of automatic solder paste printing machine 1: Customized system solutions to meet individual needs, flexible options for various production applications. 2: Professional-grade high-quality mechanical design, professional-grade 03015 (metric) solder paste printing process support, 14 years of high-quality machinery manufacturing experience. 3. Easy to operate, minimize downtime for line change. Minimal maintenance requirements and maintenance costs. 4. Use intelligent software tools for process monitoring and tracking at any time. YSL technical training advantages 1. Provide expertise in system design, operation and process flow 2. Professionals to help you improve production efficiency 3. Comprehensive training plan 4. Personality training and workshops 5. Internal training Automatic solder paste printing machine Function introduction 1. CCD digital camera system: Brand-new optical path system (1.3 million digital camera)--uniform ring light and high-brightness coaxial light, together with infinitely adjustable brightness function, make all types of Mark points can be well identified (including unevenness Mark point), suitable for tin-plated, copper-plated, gold-plated, tin-sprayed, FPC and other types of PCBs with different colors. 2.Rail positioning system National utility model invention patent Patent No. (ZL 2005100371991.6), detachable, programmable flexible side clip device, for flexible boards, warped PCBs, and unique top flattening. Through software programming, it can be automatically stretched without affecting the tin thickness. 3. Brand new scraper structure design Through the new scraper structure of the slide rail and the cylinder, the operation stability is improved and the service life is prolonged. 4. Steel mesh detection system By compensating the light source above the stencil, and using CCD to check the mesh of the stencil in real time, it can quickly detect and judge whether the stencil is blocked after cleaning, and perform automatic cleaning, which is a 2D detection of the PCB board. kind of supplement. 5. Bottle type automatic tinning and automatic solder paste detection function Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity. The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity 6. Solder paste rolling detection function 1. The stencil solder paste thickness detection system is mainly composed of a laser distance sensor installed behind the squeegee beam. 2. The working principle is mainly that before the machine leaves the factory, we will set the distance from the laser to the sensor. When the diameter of the rolling solder paste is less than ф12mm, the software will alarm and prompt whether to add solder paste or continue production. If the machine simultaneously Configured with automatic tinning function, then when the amount of tin is less than the set value, it will automatically add solder paste (as shown above). 3. The laser distance sensor adopts the built-in CMOS laser sensor of Keyence's amplifier. It adopts a stainless steel casing, which has excellent visibility and is easy to operate. It only needs to press three times to complete the setting, and anyone can easily do it. Adjustments and settings. 7.Bottle type automatic tinning and automatic solder paste detection function Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity. The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity 8.New multifunctional interface concise. Easy to operate. Real-time temperature and humidity monitoring function 9.All screw rods and slider guides of the machine are produced with original foreign products, and imported to ensure accuracy and stability 10.Leading Industry 4.0 Compatibility Through the automatic upload or output of machine status and parameters, it provides a strong guarantee for customers' Industry 4.0 intelligent production. It can realize the seamless connection with the customer's MES system and achieve high product traceability; intelligent management and control of equipment maintenance. According to the realization of on-site management, the use rights of engineering personnel at all levels are allocated by themselves. Automatic solder paste printing machine parameters Substrate processing Maximum substrate size (XxY) 450*340mm Minimum substrate size (XxY) 50*50mm Substrate thickness dimension 0.4~6mm Maximum substrate weight 3Kg Substrate edge clearance 2.5mm Overboard height 17mm Transmission height 900 ± 40mm Transfer speed 1500mm/s(Max) Transfer method One-section transport rail Substrate clamping Automatic retractable upper tablet Flexible side clip Vacuum suction Printing parameters Maximum printing area (XxY) 450*340mm Printing release (Snap-off) 0-20mm printing mode Single or double doctor blade printing Scraper type Rubber scraper/steel scraper (angle 45/55/60) Printing speed 6~200mm/sec Printing pressure 0.5~10Kg Template frame size 370*370mm~737*737mm Cleaning method Enhanced vacuum adsorption Dry, wet, vacuum three modes Cleaning back and forth Substrate Support Method Magnetic Thimble Contour block Manually adjust the jacking platform Image Image Field of View (FOV) 8*6mm Datum point type Standard shape reference point Pad Hole Camera system Vision system for top/bottom imaging Digital camera Geometry match positioning Performance System alignment accuracy and repeatability ±12.5 microns@6σ,Cpk≥2.0 Actual solder paste placement repeatability ±18 microns@6σ,Cpk≥2.0 Repeat accuracy of actual solder paste printing position based on third-party test system (CTQ, Germany) verification Printing cycle <7.5 sec (excluding printing and cleaning time) Equipment Power requirements AC: 220±10%, 50/60HZ, 2.5KW Compressed Air Requirements 4~6 Kgf/cm2 Air consumption About 5L/min Working temperature -20℃~+45℃ Working environment humidity 30%~60% Machine height (remove tri-color light) 1510(H)mm Machine length 1156(L)mm Machine width 1400(W)mm Machine weight Approx: about 1000Kg Why choose YSL? Dongguan Yushunli Automation Equipment Co., Ltd. (YSL) can provide the most professional solder paste printing solution system for the electronic manufacturing industry (SMT). As a high-end quality automatic solder paste printing machine manufacturer, it has always led the trend of technological innovation in the assembly and production of electronic components. For a long time, YSL has won the trust of countless "heavyweight" customers in the fields of automotive electronics, medical technology, aerospace technology, industrial electronics and military industry with its excellent quality. Technology is our passion. YSL pursues excellent product quality and is also committed to providing excellent customer service. From China to Europe, or from Singapore to the United States - we aim to perfect all sales and service networks. Dedicated to provide you with professional support covering the world! Do you have any special inquiries about YSL's printing system, assembly or process? Our responsibility does not stop at sales, after purchasing YSL equipment, we will keep the closest contact with you and respond to all your needs quickly and promptly. We will do our best to ensure on-time delivery and perform installation and maintenance services of the highest standard. In addition, our experts are at your service 24 hours a day, ready to provide you with application support to keep production running smoothly.
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Equipment introduction One. Equipment body 1. Equipment model YS-G5 2. Equipment size 1140 (front length) * 1364 side depth) * 1404 (height) mm 3. Main power supply: AC: 220±10%, 50/60HZ 3KW stable power supply with rated current, plug type: inch. The electrical interface is as shown in the figure above: 4. Main air supply source: a stable industrial air source with a pressure of 4.0~6kgf/cm², the trachea diameter is 6mm/8mm/10mm/12mm, the front joint of the trachea is universal, and the rear joint only needs to match the size of the trachea 5. Machine weight: about 900Kg Two. Equipment use environment 1. Workshop temperature—20℃~+45℃ 2. Workshop humidity 30-60% 3. Electrostatic protection: ESD grounding and electrostatic protection are required 4. If the equipment is not used on the first floor, please pay attention to the heavy load-bearing of the floor, and the load-bearing must be ≥650kg/m² Machine Performance Repeat Position Accuracy ±0.01mm Print Accuracy ±0.025mm NCP-CT 7.5s HCP-CT 19s/pcs Process CT 5min Transfer line CT 3min Substrate processing parameter Max9∶27imum board size 400*340mm Scalable:530*340mm(Options) Minimum board size 50*50mm Board thickness 0.4-6mm Camera Mechanical range 528*340mm Maximum board weight 3kg Board edge clearance 2.5mm Board height 15mm Transport speed 900±40mm (Max)Transport speed Segment control 1500mm/s(Max) Transport direction One-section transport rail Transmission direction Left to right Right to Left In and out the same Support System Magnetic Pin Support Block Manual Up-down table Board clamp Automatic top clamping Side clamping Adsorption function Printing Parameters Print Speed 10~200mm/sec Print Pressure 0.5~10Kg Print Mode Single or double doctor blade printing Queegee Type (09/s5/st alfue) apels apels ofoonbs/mand (09/ss/stalle) Chiell/Dievilievi Snap-off 0~20mm Snap-Speed 0~20mm/sec The template frame size 470*370mm~737*737mm(Thickness∶20-40mm) Steel mesh positioning method Automatic Y-direction positioning (compatible with manual compensation adjustment) Cleaning Parameters Cleaning System Dry, Wet Vacuum three modes Cleaning system Up Drip type Cleaning stroke Automatic generation Cleaning position Post cleaning Cleaning Speed 10-200mm/sec Cleaning fluid consumption Auto & Manually adjustable Cleaning paper consumption Auto & Manually adjustable Vision Parameters CCD FOV 10*8mm Camera type 130 Thousand CCD Digital camera Camera System Lock up/down optics structure Camera Cycle time 300ms Fiducial mark types Standard Fiducial Mark Shape Round,square,diamond,cross Pad and profile Mark size 0.5-5mm Mark number Max:4pcs Stay away number Max: 1pcs Smart equipment safely control Door open to stop, abnormal alarm 2D inspection Detection of less tin/missing print/continuous tin Automatic crimping Automatically push up the guide rail Vacuum adsorption Platform vacuum adsorption Machine parameter Power Source AC:220±10%,50/60Hz2.2KW Air Pressure 4~6Kgf/cm² Air Consumption About 5L/min Operating Temperature -20℃~+45℃ Working environment humidity 30%~60% Machine dimension (without Tower light) 1404(H)mm Machine Length 1140(L)mm Machine Width 1364(W)mm Machine Weight Approx Approx∶About900Kg Equipment load bearing requirements 650Kg/㎡
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High-Definition Multi-color Automatic InkJet printer Ink jet printing system can interact with IMS, MES,ERP and other production management system data to realize variable information ink jet printing, which can be read and sent back to the management system
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