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CCD Digital Camera System Solder Paste Printing Machine YS-G9

CCD Digital Camera System Solder Paste Printing Machine YS-G9

Technical advantages of automatic solder paste printing machine

 

1: Customized system solutions to meet individual needs, flexible options for various production applications.

2: Professional-grade high-quality mechanical design, professional-grade 03015 (metric) solder paste printing process support, 14 years of high-quality machinery manufacturing experience.

3. Easy to operate, minimize downtime for line change. Minimal maintenance requirements and maintenance costs.

4. Use intelligent software tools for process monitoring and tracking at any time.

 

YSL technical training advantages

 

1. Provide expertise in system design, operation and process flow

2. Professionals to help you improve production efficiency

3. Comprehensive training plan

4. Personality training and workshops

5. Internal training

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 0

Automatic solder paste printing machine Function introduction

 

1. CCD digital camera system:

 

Brand-new optical path system (1.3 million digital camera)--uniform ring light and high-brightness coaxial light, together with infinitely adjustable brightness function, make all types of Mark points can be well identified (including unevenness Mark point), suitable for tin-plated, copper-plated, gold-plated, tin-sprayed, FPC and other types of PCBs with different colors.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 1

 

2.Rail positioning system

 

National utility model invention patent Patent No. (ZL 2005100371991.6), detachable, programmable flexible side clip device, for flexible boards, warped PCBs, and unique top flattening.


Through software programming, it can be automatically stretched without affecting the tin thickness.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 2

 

3. Brand new scraper structure design

 

Through the new scraper structure of the slide rail and the cylinder, the operation stability is improved and the service life is prolonged.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 3

 

4. Steel mesh detection system

 

By compensating the light source above the stencil, and using CCD to check the mesh of the stencil in real time, it can quickly detect and judge whether the stencil is blocked after cleaning, and perform automatic cleaning, which is a 2D detection of the PCB board. kind of supplement.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 4

 

5. Bottle type automatic tinning and automatic solder paste detection function
Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity.


The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 5

 

6. Solder paste rolling detection function


1. The stencil solder paste thickness detection system is mainly composed of a laser distance sensor installed behind the squeegee beam.


2. The working principle is mainly that before the machine leaves the factory, we will set the distance from the laser to the sensor. When the diameter of the rolling solder paste is less than ф12mm, the software will alarm and prompt whether to add solder paste or continue production. If the machine simultaneously Configured with automatic tinning function, then when the amount of tin is less than the set value, it will automatically add solder paste (as shown above).


3. The laser distance sensor adopts the built-in CMOS laser sensor of Keyence's amplifier. It adopts a stainless steel casing, which has excellent visibility and is easy to operate. It only needs to press three times to complete the setting, and anyone can easily do it. Adjustments and settings.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 6

 

7.Bottle type automatic tinning and automatic solder paste detection function
Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity.


The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 5

 

8. New multifunctional interface

 

concise. Easy to operate. Real-time temperature and humidity monitoring function

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 8

 

9.All screw rods and slider guides of the machine are produced with original foreign products, and imported to ensure accuracy and stability

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 9

 

10. Leading Industry 4.0 Compatibility

 

Through the automatic upload or output of machine status and parameters, it provides a strong guarantee for customers' Industry 4.0 intelligent production. It can realize the seamless connection with the customer's MES system and achieve high product traceability; intelligent management and control of equipment maintenance.


According to the realization of on-site management, the use rights of engineering personnel at all levels are allocated by themselves.

 

CCD Digital Camera System Solder Paste Printing Machine Automatic 10

 

Automatic solder paste printing machine parameters

 

Substrate processing  
Maximum substrate size (XxY) 450*340mm
Minimum substrate size (XxY) 50*50mm
Substrate thickness dimension 0.4~6mm
Maximum substrate weight 3Kg
Substrate edge clearance 2.5mm
Overboard height 17mm
Transmission height 900 ± 40mm
Transfer speed 1500mm/s(Max)
Transfer method One-section transport rail
Substrate clamping Automatic retractable upper tablet
  Flexible side clip
  Vacuum suction
Printing parameters  
Maximum printing area (XxY) 450*340mm
Printing release (Snap-off) 0-20mm
printing mode Single or double doctor blade printing
Scraper type Rubber scraper/steel scraper (angle 45/55/60)
Printing speed 6~200mm/sec
Printing pressure 0.5~10Kg
Template frame size 370*370mm~737*737mm
Cleaning method Enhanced vacuum adsorption
  Dry, wet, vacuum three modes
  Cleaning back and forth
Substrate Support Method Magnetic Thimble
  Contour block
  Manually adjust the jacking platform

 

Image  
Image Field of View (FOV) 8*6mm
Datum point type Standard shape reference point
  Pad
  Hole
Camera system Vision system for top/bottom imaging
  Digital camera
  Geometry match positioning
Performance  
System alignment accuracy and repeatability ±12.5 microns@6σ,Cpk≥2.0
Actual solder paste placement repeatability ±18 microns@6σ,Cpk≥2.0
Repeat accuracy of actual solder paste printing position based on third-party test system (CTQ, Germany) verification  
Printing cycle <7.5 sec (excluding printing and cleaning time)
Equipment  
Power requirements AC: 220±10%, 50/60HZ, 2.5KW
Compressed Air Requirements 4~6 Kgf/cm2
Air consumption About 5L/min
Working temperature -20℃~+45℃
Working environment humidity 30%~60%
Machine height (remove tri-color light) 1510(H)mm
Machine length 1156(L)mm
Machine width 1400(W)mm
Machine weight Approx: about 1000Kg

 

Why choose YSL?

 

Dongguan Yushunli Automation Equipment Co., Ltd. (YSL) can provide the most professional solder paste printing solution system for the electronic manufacturing industry (SMT). As a high-end quality automatic solder paste printing machine manufacturer, it has always led the trend of technological innovation in the assembly and production of electronic components. For a long time, YSL has won the trust of countless "heavyweight" customers in the fields of automotive electronics, medical technology, aerospace technology, industrial electronics and military industry with its excellent quality.