Key advantages
It can achieve rapid switching of multiple processes and function heads depending on the modular equipment platform
High stability and the 6th order natural frequency of the rack ensure good stability
MES and data acquisition ports are reserved for Interconnection of Everything and i4.0 data connection to achieve intelligent manufacturing and intelligent decision-making
Long-term target:
It aims to provide overall FMS solutions to EMS and automotive electronics customers
System architecture
The modular design is used, with flexible architecture and focus separation to facilitate free combination between modules. The maximized design for reuse meets more personalized requirements with the least modules and components.
MES function
It has integrated and encapsulated common MES communication modes: database, file, TCP transmission, KepServer, WebService, WebApi, etc.
Network functions
It is connected to the intelligent gateway through Ethernet, and the intelligent gateway is parsed and transmitted to the server. Through the GKG data platform system deployed in the server, the equipment is monitored in a real time to achieve: fault reporting, remote diagnosis, remote data query and export, remote control and upgrading.
The future comes from today's choices Functions and Features 1.Overall perception YUSH with excellent information acquisition capabilities can use temperature and humidity detection &camera scan code functions. allowing you to have absolute control over various information such as the production process environment and product materials. 2.Intelligent processing As for the necessary equipment parameter debugging during the production process,YUSH provides you with the online function of SPI according to the monitoring status of the equipment so that the equipment engineers can "free their hands" and realize the intelligent control of material replacement and printing quality. 3.Ultimate experience The brand-new advanced UI software interface redefines the convenience and intelligence of software operations allowing you to get an efficient and reasonable experience in the experience of manufacturing process and line change.When the equipment enters the production state, the advanced Ul integrates all necessary The information,open to the output interface, allows you to see the SOP information of the equipment at a glance only by visually reading the status, and the easy-to-understand and easy to-operate Chinese and English system is equipped with a global service system, so that the equipment is easy to use. Without boundaries. 4.Capacity output The greater the output of high-quality production capacity, the higher the profit a company can obtain.With this as a quide,with the capability of interconnection of everything-private customization YUSH-BTB infinite compatibility: two into one and one into two Flexible application.at the same time,the YUSH-HTH mode formed by the software expansion of the single-to-single mode can help customers use this mode to achieve the demand for increasing production capacity when the online body space is insufficient.On the other hand,It is like the V8 with the"track mode" turned on, and with BTB&HTH there is no pressure for you in the high-efficiency and high-quality delivery. 5.Traceability System The newly upgraded optical system not only maintains good mark recognition ability, but also perfectly adapts to the traceability requirements required by the current intelligent line,maximizing the utilization rate of the equipment, and allowing you to get the best experience with the minimum investment. 6.Private order According to your needs，the standard version of Industry4.0 with a"private customized" experience can enable you to obtain the ultimate experience for equipment process parameters personnel debugging information, material monitoring and information capture，and truly realize the output link The ability of real-time control and full traceability of produced data will spare no effort for you to realizethe needsofindustrialintelligence. Specifications Machine Performance Repeat Position Accuracy +12.5um@6σCPK≥2.0 Print Accuracy +22um@6σCPK≥2.0 NCP-CT(excluding cleaning and printing) 7s HCP-CT(including cleaning and printing) 18s/pcs Process CT 4min Transversal CT 2min Substrate processing parameter Maximum board size 400*340mmExpandable :530*340mm(option) Minimum board size 50*50mm Board thickness 0.4~6mm Camera Mechanical range 528*340mm Maximum board weight 4kg board edge clearance 2.5mm Board height 15mm Over top pin Transport speed 900±40mm (Max) Transport speed Segmented control，1500mm/s(Max) Transport direction One stage transport rail Transmission direction Left to right Right to Left In and out the same Support System Magnetic Pin Support Block Manual Up-down table Board clamp Manual the top clamping Side clamping Printing Parameters Print Speed 10~200mm/sec Print Pressure 0.5~10Kg Print Mode Single or double scraper printing Queegee Type Rubber/Squeegee Blade(angle45/55/60) Snap-off 0~20mm Snap-Speed 0~20mm/sec The template frame size 470*370mm~737*737mm(Thickness:20-40mm) Positioning mode of steel mesh Automatic Y-direction positioning Cleaning Parameters Cleaning System Dry，Wet Vacuum three modes High speed cleaning Integrated & weave cleaning Cleaning system Side spray type Cleaning stroke Automatic generation Cleaning position Post cleaning Cleaning Speed 10-200mm/sec Cleaning fluid consumption Auto & Manually adjustable Cleaning paper consumption Auto & Manually adjustable Vision Parameters CCD FOV 10*8mm Camera type 130 Thousand CCD Digital camera Camera System Lock up/down optics structure Camera Cycle time 150ms Fiducial marktypes Standard Fiducial Mark Shape round、square、diamond、cross Pad and profile Mark size 0.3-6mm Mark number Max: 4pCS Stay away number Max: 1pcs Machine parameter Power Source AC:220+10%,50/60Hz 2.2KW Air Pressure 4~6Kgf/cm2 Air Consumption About 5L/min Operating Temperature -20℃~+45℃ Working environment humidity 30%~60% Machine dimension(without Tower light) 1460mm Machine Length X direction 1150mm Machine Width Y direction 1380mm Machine Weight Approx Approx:900Kg Equipment load bearing requirements 650Kg/㎡ The information contained in this manual contains general descriptions and performance characteristics that may be inconsistent or may change with the development of technology.Specific performance characteristics and functions are binding only when an agreement is reached Dimensional appearance
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Equipment name: FMS (Flexible Manufacturing Systems) Equipment model: YSL-GA1000 Product overview: n The automatic flexible manufacturing platform achieves rapid switching of various production processes (assembly, labeling and code scanning, dispensing, screwing, special-shaped plug-in, soldering, laser marking and AVI) through modularization; different size platforms can be customized according to customers’ products n Rack modules can be compatible with XY modules and manipulators in several brands (such as ABB, FANUC, Yaskawa, Epson, etc.) n The overall modular design is used to achieve rapid installation, rapid maintenance and replacement. The bus PCB signal interface is reserved on the platform, which can meet the layout requirements for changing the wiring of various function heads. Product characteristics： High availability: applicable to automotive electronics, new energy, 3C electronics, medical products and other manufacturing applications High accuracy: Repeated positioning accuracy at ±0.02mm, and product manufacturing accuracy at ±0.035mm High compatibility: Customers are enabled to upgrade their products without changing their equipment, which helps greatly reduce the cost of equipment High stability: By CAE simulation analysis, the 6th order natural frequency of the rack can ensure good stability and durability High ductility: reserved MES and data acquisition ports to achieve intelligent manufacturing and intelligent decision-making for the Internet of Everything (IOE) and i4.0 data docking. Technical information： Equipment size: 1000*1300*1800mm Equipment weight: 800Kg Product manufacturing size: 50*50~350*460mm Maximum radius of manipulator: 700mm Product manufacturing weight: maximum load of the track at 12kg, and the maximum load of the function head at 7kg Input voltage: AC220V 50/60Hz Input air pressure: 0.4~0.7Mpa Maximum rated power: 2.5KW Operating ambient temperature: 0~45℃ Equipment manufacturing accuracy: ±0.05mm Pixel accuracy: 0.005mm/pixel Barcode recognition capability: Level C or above Motion control system: panel card control
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Detail Description： full auto solder paste printer machine General Introduction: 1.Product Functions: a high accuracy printing robot designed for high precision screen printing or stencil printing in SMT industry. 2.Product Features: i.Support spectrums of PCB sizes from 50mm x 50mm to 450mm x 340mm and PCB thickness from 0.8mm to 6mm. ii.High printing accuracy 1.High positioning accuracy, repeated positioning accuracy ±0.008mm; printing accuracy ±0.015mm. 2.Support glue printing iii.Automatic control improves production efficiency, quality control and cost saving: 1.Automatic stencil positioning 2.Automatic PCB calibration 3.Programmable squeegee pressure 4.Automatic printing 5.Automatic stencil cleaning (dry-type, wet-type and vacuum-type) iv.Adopt company independently developed suspended print head and Programmable pressure adjustment system. Support on-line real time pressure feedback and automatic squeegee pressure balancing. Accurate pressure control ensures perfect forming effect of solder paste. v.Programmable motor controls separation speed and distance among the squeegee, stencil and substrates, to realize multi-method separation. vi.Multi-functional PCB fixed positioning system, convenient and accurate PCB positioning. vii.Upward and downward visual positioning. viii.Built-in image processing system ix.Support 2D, SPC functions 3.Applicable pitches of Components i.SMT Components such as resistors, capacitors, inductors, diode and triode: 010035, 0201, 0402, 0603, 0805, 1206 and other specifications. ii.IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3 mm; support BGA, CSP packaging, min. ball diameter of 0.2 mm ; iii.Printing size:50mm x 50mm ~450 mm x 340 mm iv.PCB Thickness: 0.8mm ~ 6mm v.FPC Thickness: thickness≦ 0.6 mm (excluding jig) Specification： The following data is obtained under ambient temperature of 25 ℃ and humidity of 60% Items Parameter Repeat Position Accuracy ±0.008mm Printing Accuracy ±0.015mm Cycle Time <8s (Excluding Printing & Cleaning) Products Changeover <5Min Screen Stencil Size/Min 470mm*370mm Screen Stencil Size/Max 737mm*737mm Screen Stencil Size/Thickness 20mm ~ 40mm PCB Size/Min 50*50mm PCB Size/Max 400*340mm PCB Thickness 0.6~6mm PCB Warpage Ratio <1%(Based on diagonal length) Platform to Board distance 13mm(standard configuration),25mm(optional configuration) Edge to Board rim distance 3mm Transport Height 900±40mm Transport Direction Left-Right; Right-Left; Left-Left; Right-Right Transport Speed 100-1500mm/sec Programmable Board Location Support System Magnetic pin/Side support block/Flexible automatic pin(optional) Clamping System Elastic side clamping/Vacuum nozzle/Elastic Z-direction tablet (Optional) Print head Programmable motor driven print head/ Integrated motor driven and pneumatic control print head (Optional) Squeegee Speed 10~200mm/sec Squeegee Pressure 0-15kg programmable (Standard)/ 0~0.5MPa with adjustable pressure reducing meter valve (Optional closed-loop pressure feedback system) Squeegee Angle 60°(Standard)/55°/45° Squeegee Type Steel squeegee (standard), rubber squeegee, customizable other types of squeegee Stencil Separation Speed 0.01~10mm/sec Programmable Cleaning Method Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods) Table Adjustment Range X: ±4mm;Y:±6mm;θ:±2° Type of Image Fiducial Mark Standard geometry shape of fiducial mark, bonding pad / stencil apertures Camera System Single digital camera with upward/downward vision system Air Pressure 4~6Kg/cm2 Air Consumption Approx 0.07m3 /min Control Method PC Control Power Supply AC:220±10%,50/60HZ 1Φ 1.5KW Machine Dimensions 1250mm(W)*1450mm(D)*1540(H)mm (excluding height of indicating lighthouse) Weight Approx:1100Kg Operation Temperature -20°C ~ +45°C Operation Humidity 30%~60%
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SMT Solder Paste Screen Printer Machine for Solder Paste Screen Printing Machine Specification Parameters: Full-auto Solder Paste Printer Features: 1..Scraper system *Arch bridge hanging straight with scraper *Programmable suspension self-adjusting stepper motor drive print head. *Bilateral double-slider four-wheel-type structure to ensure that the scratch before and after the operation of the accuracy and smoothness. *Designed for the different requirements of the front and rear scraper pressure and the stability of the lift, to prevent the solder paste leakage and the blade has a certain flexibility of the clamping design, scraper pressure, lifting speed, printing speed,printing range are software adjustable to provide customers with a variety of stripping methods to meet the different requirements of the PCB board, to provide customers with a good printing control platform. *slide-type scraper system to improve operational stability and extend the services life;Fully closed ring scraper pressure feedback device, always monitor the size of the squeegee pressure,making the tin more full. 2.Steel mesh positioning system *Size steel mesh universal,with good and wide applicability *Using imported SMC cylinder as a steel mesh cylinder 3.Image and optical system *X, Y-axis with a high degree of Japan Koda grinding screw, both ends of the Japaneses Mastushita motor drive *The internal increase in polarizer, automatic and accurate grasp of different types of MARK points. Up,down and coadal three-way light source *Using the Japanese Toshiba industrial camera 4.PCB transport and positioning system *Into the board direction of any choice, can be freely combined *Special craft of the inner gear conveyor belt to prevent the card board *Programmable transport speed control makes boarding more accurate *The use of the clip and vacuum suction chamber, effective clamping PCB ensure that the PCB and steel mesh between the full smooth contact. 5.Cleaning system *Spray type cleaning *Dry, wet, vacuum-free combination *Separate cleaning structures *Circular cleaning rubber strip *Cleaning fluid, and steel net cleaning paper amount controlled 6.Platform correction system *UVW platform structure, high precision, large rigidity and compact structure *Triaxial linkage, small volume, high precision 7.Base and rack system *Solid forming *Panasonic motor plus Japan original plant high precision ground wire rod *High rigidity, high stability of left and right symmetrical frame structure 8.Electric circuit system *Safe and concise circuit gas circuit layout *The circuit gas road erect the two sides and the rear of the machine, the maintenance is convenient. 9.The operating system *Easy to learn easy to use friendly operation interface, with good man-machine dialogue function *The program file has teaching and navigation functions, and every step has a hint *Switch between Chinese and English *It has operation log, fault recording analysis and diagnosis *Other functional options *Automatic point glue function *Automatic scanning function *Automatic add tin function *The whole line closed loop control *Constant temperature and humidity function *Steel mesh plugging function *Other functions can be customized according to customer's actual demand. Product Details SMT Solder Paste Screen Printer Machine for Solder Paste Screen Printing Machine Specification Parameters: Model YUSHLI Item Min Size 1100X300mm Max Size 1800X750mm Thickness 25~40mm PCB Min Size 80X50mm PCB Max Size 1500X350mm PCB Thickness 0.4~6mm PCB Warpage ＜1% Transport Height 900±40mm Transport Direction Left-Right;Right-Left;Left-Left;Right-Right Transport Speed Max 1500mm/S Programmable Support System Magnetic Pin/Up-down table adjusted/supportblock Clamping System Elastic side clip / Z direction sheet Squeegee Speed 6~200mm/sec Squeegee Pressure 0~15Kg Pressure control Squeegee Angle 60°/55°/45° Squeegee Type Stainless steel(Standard), plastic Stencil Separation Speed 0.1~20mm/sec Programmable Cleaning System Dry、Wet、Vacuum (Programmable) Table Adjustment ranges X:±10mm;Y:±10mm;θ:±2° Machine Repeat Position Accuracy ±0.015mm Printing Accuracy ±0.03mm Cycle Time <15s (Exclude Printing & Cleaning) Product Changeover <5Min Air Required 4.5~6Kg/cm2 Power Input AC:220±10%,50/60HZ 1Φ 3KW Control Method PC Control Machine Dimensions 2500(L)X1200(W)X1500(H)mm Machine Weight Approx:1800Kg
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Key advantages It can achieve rapid switching of multiple processes and function heads depending on the modular equipment platform High stability and the 6th order natural frequency of the rack ensure good stability MES and data acquisition ports are reserved for Interconnection of Everything and i4.0 data connection to achieve intelligent manufacturing and intelligent decision-making Long-term target: It aims to provide overall FMS solutions to EMS and automotive electronics customers System architecture The modular design is used, with flexible architecture and focus separation to facilitate free combination between modules. The maximized design for reuse meets more personalized requirements with the least modules and components. MES function It has integrated and encapsulated common MES communication modes: database, file, TCP transmission, KepServer, WebService, WebApi, etc. Network functions It is connected to the intelligent gateway through Ethernet, and the intelligent gateway is parsed and transmitted to the server. Through the GKG data platform system deployed in the server, the equipment is monitored in a real time to achieve: fault reporting, remote diagnosis, remote data query and export, remote control and upgrading.
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Features 1. Auto balance the squeegee pressure which is adjustable 2.Intelligent 2D detection 3.Dry and wet cleaning.Option:vacuumcleaning 4.Option: for thin board printing 5.Advanced mark point recognition technology and stable system capability 6.The first online calibration technology in China Overall diagram 1.Rack module 2.Lifting module 3.Platform alignment module 4.Housing module 5.Image capture module 6.Stencil frame positioning module 7.Squeegee module 8.Display module 9.Cleaning module 10.Conveyor module 11.Air and power input Technical parameters Parameter YSL-T3 Plus/YSL-T3 BTB/YSL-T3 Plus BTB Basic Parameters Screen Frame Size(mm) 520(×)×420(Y)-737(×)×737(Y) Thickness∶ 20-40mm Min PCB(mm) 50(×)×50(Y)mm Max PCB(mm) 400(X)×310(Y) Thickness 0.2mm～6mm( Use jig when pcb less than 0.4mm) Curve <1%(Diagonal measurement) PCB backside Part Height 10mm Conveyor height 900±40mm Support Magnetic support,Magnetic piece,Vacuum chamber(Option) Clamp Side clamp(Standard),please read the option table Edge distance PCB process edge ≥2.5mm Conveyor speed 0~1500mm/s,increment 1mm Conveyor belt U type sync belt Stopper method Air cylinder Stopper position Set the PCB stopper position according to the size of board Flow direction L-R,R-L,L-L,R-R depends on customer Print System Print speed 5-200mm/s adjustable Print head Step motor drive scraper lifting Scraper Steel scraper,rubber scraper(option) Scraper angle 60° Scraper pressure 0~20kg View System Substrate Separation Three-section Substrate Separation；Speed∶0.1-20mm/s；Distance∶0-20mm Alignment position method Mark Automatic aligning Camera Germany BASLER,1/3”CCD,640*480pixel,pixel size 5.6μmx5.6μm Acquire image method Upper/under double photo Camera light Coaxial light,Ring light four kinds light can adjustable View range 9mm*7mm Mark dimensions Diameter or Side length 1mm~2mm,allowable offset 10% Mark shape Cir,Rec,or rhombus etc Mark position PCB dedicated mark or PCB pad 2D detection Standard Accuracy Table adjusting range X=±3mm,Y=±7mm,0=±1.5° Positional accuracy ±0.01mm Printing accuracy ±0.025mm Time Cycle time <10s(ex print,cleaning time) Convert line time <5min Programming time <10min Control System Computer configuration Industrial PC,Windows official system System language Chinese /English Pre and next machine connection SMEMA User authorization User PW and Senior PW set Cleaning System Cleaning system Dry and Wet(standard),vacuum model(optional) Liquid level detection Liquid level auto alarm detection Power Parameters Main power supply AC220V±10%50/60HZ Single phase Total power About 3kw Main air supply 4.5～6kgf/cm2 Machine weight About 900Kg Machine dimensions 1140(L)×1380(W)×1530(H)mm(standard);1675(L)mm(Feed feeding module);1675(L)mm(Add connection module),2210(L)mm(Add material and connect module) Option Pneumatic top clamp For PCB(thickness≤1mm) Top clamp + side clamp For PCB(thickness≤1mm) Vacuum adsorption and clean For PCB(thickness≤1mm)and FPC Auto tin added Auto tin added Auto loading and unloading Auto loading and unloading Flexible and universal support For the Double-sided PCB(PCB backside parts Height ≤9mm) Automatic positioning of screen frame Automatic positioning of screen frame PCB board thickness movement adjustment function PCB board thickness is automatically adjusted Squeegee pressure feedback function Real-time feedback of scraper pressure Air condition Customer can buy by themselves The rest of solder paste on the stencil monitoring system The rest of solder paste on the stencil monitoring system SPI close loop SPI close loop UPS power off protection UPS 15min power off protection Industry 4.0 Bar code trace function,Production analysis,etc
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Features 1.Entirety frame design 2.Multifunctional platform design 3.Visual alignment to ensure the accuracy 4.Integrated transport system 5.Independent cleaning structure 6.Squeegee lifting direct connects with screw rod structure Overall diagram 1.Rack module 2.Lifting module 3.Platform alignment module 4.Image capture module 5.Stencil frame positioning module 6.Squeegee module 7.Display module 8.Cleaning module 9.Conveyor module 10.Air and power input 11.Housing module Technical parameters Parameter YSL-T5 Basic Parameters Screen Frame Size(mm) 650(×)×420(Y)-850(×)×850(Y) Thickness∶ 20-40mm Min PCB(mm) 50(×)×50(Y)mm Max PCB(mm) 510(X)×510(Y) Thickness 0.2mm～6mm( Use jig when pcb less than 0.4mm) Curve <1%(Diagonal measurement) PCB backside Part Height 20mm Conveyor height 900±40mm Support Magnetic support,Magnetic piece,Vacuum chamber(Option) Clamp Side clamp(Standard),please read the option table Edge distance PCB process edge ≥2.5mm Conveyor speed 0~1500mm/s,increment 1mm Conveyor belt U type sync belt Stopper method Air cylinder Stopper position Set the PCB stopper position according to the size of board Flow direction L-R,R-L,L-L,R-R depends on customer Print System Print speed 5-200mm/sec adjustable Print head Step motor drive scraper lifting Scraper Steel scraper,rubber scraper(option) Scraper angle 60° Scraper pressure 0~20kg View System Substrate Separation Three-section Substrate Separation；Speed∶0.1-20mm/s；Distance∶0-20mm Alignment position method Mark Automatic aligning Camera Germany BASLER,1/3”CCD,640*480pixel,pixel size 5.6μmx5.6μm Acquire image method Upper/under double photo Camera light Coaxial light,Ring light four kinds light can adjustable View range 9mm*7mm Mark dimensions Diameter or Side length 1mm~2mm,allowable offset 10% Mark shape Cir,Rec,or rhombus etc Mark position PCB dedicated mark or PCB pad 2D detection Standard Accuracy Table adjusting range X=±3mm,Y=±7mm,0=±1.5° Positional accuracy ±0.01mm Printing accuracy ±0.025mm Time Cycle time <10s(ex print,cleaning time) Convert line time <5min Programming time <10min Control System Computer configuration Industrial PC,Windows official system System language Chinese /English Pre and next machine connection SMEMA User authorization User PW and Senior PW set Cleaning System Cleaning system Dry and Wet(standard),vacuum model(optional) Liquid level detection Liquid level auto alarm detection Power Parameters Main power supply AC220V±10%50/60HZ Single phase Total power About 3kw Main air supply 4.5～6kgf/cm2 Machine weight About 950Kg Machine dimensions 1530(L)×1680(W)×1540(H)mm Option Pneumatic top clamp For PCB(thickness≤1mm) Top clamp + side clamp For PCB(thickness≤1mm) Vacuum adsorption and clean For PCB(thickness≤1mm)and FPC Auto tin added / Auto loading and unloading / Flexible and universal support For the Double-sided PCB(PCB backside parts Height ≤9mm) Automatic positioning of screen frame Automatic positioning of screen frame PCB board thickness movement adjustment function Standard Squeegee pressure feedback function / Air condition Customer can buy by themselves The rest of solder paste on the stencil monitoring system / SPI close loop SPI close loop UPS power off protection UPS 15 min power off protection Industry 4.0 Bar code trace function,Production analysis,etc
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Features 1.Intelligent, high-precision PCB thickness adjustment platform lifting mechanism 2.Adopts Germany brand screw rod, more stable operation and more accurate positioning 3.The first online calibration technology in China 4.Intelligent 2D check Overall diagram 1.Rack module 2.Lifting module 3.Platform alignment module 4.Housing module 5.Image capture module 6.Stencil frame positioning module 7.Squeegee module 8.Display module 9.Conveyor module 10.Cleaning module 11.Air and power input Technical parameters Parameter YSL-T9 Basic Parameters Screen Frame Size(mm) 650(×)×420(Y)-1000(×)×880(Y) Thickness∶ 20-40mm Min PCB(mm) 50(×)×50(Y)mm Max PCB(mm) 610(X)×510(Y) Thickness 0.2mm～6mm( Use jig when pcb less than 0.4mm) Curve <1%(Diagonal measurement) PCB backside Part Height 20mm Conveyor height 900±40mm Support Magnetic support,Magnetic piece,Vacuum chamber(Option) Clamp Side clamp(Standard),please read the option table Edge distance PCB process edge ≥2.5mm Conveyor speed 0~1500mm/s,increment 1mm Conveyor belt U type sync belt Stopper method Air cylinder Stopper position Set the PCB stopper position according to the size of board Flow direction L-R,R-L,L-L,R-R depends on customer Print System Print speed 5-200mm/s adjustable Print head Step motor drive scraper lifting Scraper Steel scraper,rubber scraper(option) Scraper angle 60° Scraper pressure 0~20kg View System Substrate Separation Three-section Substrate Separation；Speed∶0.1-20mm/s；Distance∶0-20mm Alignment position method Mark Automatic aligning Camera Germany BASLER,1/3”CCD,640*480pixel,pixel size 5.6μmx5.6μm Acquire image method Upper/under double photo Camera light Coaxial light,Ring light four kinds light can adjustable View range 9mm*7mm Mark dimensions Diameter or Side length 1mm~2mm,allowable offset 10% Mark shape Cir,Rec,or rhombus etc Mark position PCB dedicated mark or PCB pad 2D detection Standard Accuracy Table adjusting range X=±3mm,Y=±7mm,0=±1.5° Positional accuracy ±0.01mm Printing accuracy ±0.025mm Time Cycle time <10s(ex print,cleaning time) Convert line time <5min Programming time <10min Control System Computer configuration Industrial PC,Windows official system System language Chinese /English Pre and next machine connection SMEMA User authorization User PW and Senior PW set Cleaning System Cleaning system Dry and Wet(standard),vacuum model(optional) Liquid level detection Liquid level auto alarm detection Power Parameters Main power supply AC220V±10%50/60HZ Single phase Total power About 3kw Main air supply 4.5～6kgf/cm2 Machine weight About 950Kg Machine dimensions 1400(L)×1630(W)×1525(H)mm Option Pneumatic top clamp For PCB(thickness≤1mm) Top clamp + side clamp For PCB(thickness≤1mm) Vacuum adsorption and clean For PCB(thickness≤1mm)and FPC Auto tin added Auto tin added Auto loading and unloading / Flexible and universal support For the Double-sided PCB(PCB backside parts Height ≤9mm) Automatic positioning of screen frame Automatic positioning of screen frame PCB board thickness movement adjustment function Standard Squeegee pressure feedback function Real-time feedback of scraper pressure Air condition Customer can buy by themselves The rest of solder paste on the stencil monitoring system The rest of solder paste on the stencil monitoring system SPI close loop SPI close loop UPS power off protection UPS 15 min power off protection Industry 4.0 Bar code trace function,Production analysis,etc
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Features 1.Perfect solution for large size product printing 2.Simple calibration and maintenance 3.Stable printing quality 4.Independent developed image processing software Overall diagram 1.Machine housing module 2.CCD image capture module 3.Stencil lifting module of Z-axis 4.Squeegee printing module 5.Cleaning module 6.Platform fine adjustment module 7.Rail and conveyor module 8.Three color warning lamp 9.Display and input device Technical parameters Parameter YSL-120 Basic Parameters Screen Frame Size(mm) 650(×)×5500(Y)-737(×)×737(Y) Thickness∶ 20-40mm Min PCB(mm) 50(×)×50(Y)mm Max PCB(mm) 510(X)×510(Y) Thickness 0.2mm～6mm( Use jig when pcb less than 0.4mm) Curve <1%(Diagonal measurement) PCB backside Part Height 18mm Conveyor height 900±40mm Support Magnetic support,Magnetic piece,Vacuum chamber Clamp Side clamp and top clamp Edge distance PCB process edge ≥2.5mm Conveyor speed 0~1500mm/sec,increment 1mm Conveyor belt U type belt Stopper method Air cylinder Stopper position Set the PCB stopper position according to the size of board Set by software Software Settings Print System Print speed 5-200mm/s adjustable Print head Step motor drive scraper lifting Scraper Steel scraper,rubber scraper(option) Scraper angle 60° Scraper pressure 0~20kg View System Substrate Separation Three-section Substrate Separation；Speed∶0.1-20mm/s；Distance∶0-20mm Alignment position method Mark Automatic aligning Camera Germany BASLER,1/3”CCD,640*480pixel,pixel size 5.6μmx5.6μm Acquire image method Upper/under double photo Camera light Coaxial light,Ring light four kinds light can adjustable View range 9mm*7mm Mark dimensions Diameter or Side length 1mm~2mm,allowable offset 10% Mark shape Cir,Rec,or rhombus etc Mark position PCB dedicated mark or PCB pad 2D detection / Accuracy Table adjusting range X=±10mm,Y=±10mm,0=±2° Positional accuracy ±0.01mm Printing accuracy ±0.015mm Time Cycle time <7.5 exprint,cleaning time) Convert line time <5min Programming time <10min Control System Computer configuration Industrial PC,Windows official system System language Chinese /English Pre and next machine connection SMEMA User authorization User PW and Senior PW set Cleaning System Cleaning system Dry and Wet(standard),vacuum model(optional) Liquid level detection Liquid level auto alarm detection Power Parameters Main power supply AC220V±10%50/60HZ Single phase Total power About 3kw Main air supply 4.5～6kgf/cm2 Machine weight About 1300Kg Machine dimensions 1350(L)×1625(W)×1535(H)mm Option Pneumatic top clamp Standard Top clamp + side clamp For PCB(thickness≤1mm) Vacuum adsorption and clean For PCB(thickness≤1mm)and FPC Auto tin added / Auto loading and unloading / Flexible and universal support For the Double-sided PCB(PCB backside parts Height ≤9mm) Automatic positioning of screen frame Standard PCB board thickness movement adjustment function / Squeegee pressure feedback function / Air condition Customer can buy by themselves The rest of solder paste on the stencil monitoring system / SPI close loop SPI close loop UPS power off protection UPS 15 min power off protection Industry 4.0 Bar code trace function,Production analysis,etc Precision/Stable/Smart 1The first domestic online calibration technology 2.New squeegee pressure setting software 3.Automatic calibration function-for rail rod wear automatic compensation 4.Intelligent 2D examination 5.New squeegee 6.Each equipment has passed the CPK test,and the test report(PDF file) is available 7.New alcohol cleaning structure Precise Device of Platform Adjustment Intelligent 2D examination (X-Y-Z Adjust the system) Mark Point Identification Technology Stable Printing Quality Simple calibration and maintenance Precision Guarantee
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:GSE ) Specification parameters: Item No X9 PCB Parameters Maximum board size (X x Y) 450mm x 350mm Minimum board size (Y x X) 50mm x 50mm PCB thickness 0.4mm~14mm Warpage Max. PCB Diagonal line 1% Maximum board weight 10kg Board margin gap Configuration to 3mm Maximum bottom gap 20mm Transfer speed 1500mm/s(MAX) Transfer height from the ground 980 ±40mm Transfer orbit direction Left-Right , Right-Left, Left-Left, Right-Right (Program Settings) Transfer mode One stage orbit PCB clamping method Programmable flexible side pressure + Adaptive PCB board thickness + Bottom integral suction cavity vacuum(optional: 1,Multipoint partial vacuum at the bottom;2,Edge locking and substrate clamping) Support method Magnetic thimble, equal high block, vacuum suction cavity, special workpiece fixture. Printing parameters Printing head Suspended intelligent closed loop printing head (Linear motor) Template frame size 370mm x 470mm~737 mm x 737 mm Maximum printing area 450mm x 350mm Squeegee type Steel squeegee / Glue squeegee (angle 45°/55°/60°matching the printing process) Squeegee length 220mm~500mm Squeegee height 65 ±1mm Squeegee thickness 0.25mm Diamond-like carbon coating Printing mode Single or double squeegee printing Demoulding length 0.02 mm - 12 mm Printing speed 0~ 200 mm/S Printing pressure 0.5- 10Kg Printing stroke ±200mm From the center Image parameters Field of View 6.4mm x 4.8mm Platform adjustment range X,Y: ±7.0MM, θ:±2.0° Benchmark point type Standard shape benchmark point (SMEMA standard), solder pad / openings Camera system Independent camera, upwards / downwards imaging vision system, geometric matching location Performance parameter Repetition precision of image calibration ±10.0 micron @6 σ,Cp≥2.0 Repetition precision of printing ±20.0 micron @6 σ,Cp≥2.0 Cycle time < 7s Product Changeover < 5mins Equipment Power requirements AC220V ±10%,50/60HZ,15A Compressed air requirements 4~6Kg/cm2, 10.0 Diameter of the tube Operating system Windows XP External dimension L1140x W1410x H1480mm Machine weight Around1000Kg Temperature and humidity control module (optional) Environment temperature 23±3℃ Relative humidity 45~70%RH4 Feature and function Printer 3M Solder Paste Printer, since it’s simple and reliable structure, accurate positioning and easy to adjust, thereby it can quickly and automatically adjust the pin height for the different thickness of PCB. The spray nozzle makes the cleaning liquid evenly sprinkled on the wiping paper. The arc-shaped rubber wiper is soft, antiwear and antirust, cleaning thoroughly with the bidirectional strong vacuum. It’s easy to adjust the width of the wiping paper from 250 to 450mm, and can be used for dry cleaning, wet wiping, wet cleaning, reciprocating cleaning or other purposes. Accurate optical positioning system Advanced upper/lower coaxial optical alignment system with omni-directional light compensation, clear resolution, wide range of process application window, high precision servo motor and the combination of the most advanced ball screw and linear slide rail for more accurate recognizing and capturing the images. The outstanding stability can ensure the coincident accuracy of PCB and stencil. Zero pressure feedback protection system With the squeegee pressure feedback system, we can intelligently adjust the depth of the squeegee and ensure the pressure value invariably in printing process,there by to achieve the best process control for the perfect printing of high-density and fine pitch devices. The pressure data measured in real time, it can be used for the statistic and monitoring of process control. High efficiency and high adaptability stencil cleaning system Siphonic and programmable atomizing nozzle and cleaning fluid can be any combination of dry, wet and vacuum cleaning methods for cleaning thoroughly. The soft antiwear rubber squeegee is easy to disassemble and cleaning thoroughly. 2D solder paste printing quality inspection and SPC analysis The 2D function can quickly detect the defects such as offset, less tin, missed printing, and even tin, and the detection points are arbitrarily increased. The SPC software can analyze the CPK index of the machine through the samples collected by the machine to ensure the printing quality.
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One. Equipment body 1. Equipment model YS-G5 2. Equipment size 1140 (front length) * 1364 side depth) * 1404 (height) mm 3. Main power supply: AC: 220±10%, 50/60HZ 3KW stable power supply with rated current, plug type: inch. The electrical interface is as shown in the figure above: 4. Main air supply source: a stable industrial air source with a pressure of 4.0~6kgf/cm², the trachea diameter is 6mm/8mm/10mm/12mm, the front joint of the trachea is universal, and the rear joint only needs to match the size of the trachea 5. Machine weight: about 900Kg Two. Equipment use environment 1. Workshop temperature—20℃~+45℃ 2. Workshop humidity 30-60% 3. Electrostatic protection: ESD grounding and electrostatic protection are required 4. If the equipment is not used on the first floor, please pay attention to the heavy load-bearing of the floor, and the load-bearing must be ≥650kg/m² Machine Performance Repeat Position Accuracy ±0.01mm Print Accuracy ±0.025mm NCP-CT 7.5s HCP-CT 19s/pcs Process CT 5min Transfer line CT 3min Substrate processing parameter Max9∶27imum board size 400*340mm Scalable:530*340mm(Options) Minimum board size 50*50mm Board thickness 0.4-6mm Camera Mechanical range 528*340mm Maximum board weight 3kg Board edge clearance 2.5mm Board height 15mm Transport speed 900±40mm (Max)Transport speed Segment control 1500mm/s(Max) Transport direction One-section transport rail Transmission direction Left to right Right to Left In and out the same Support System Magnetic Pin Support Block Manual Up-down table Board clamp Automatic top clamping Side clamping Adsorption function Printing Parameters Print Speed 10~200mm/sec Print Pressure 0.5~10Kg Print Mode Single or double doctor blade printing Queegee Type (09/s5/st alfue) apels apels ofoonbs/mand (09/ss/stalle) Chiell/Dievilievi Snap-off 0~20mm Snap-Speed 0~20mm/sec The template frame size 470*370mm~737*737mm(Thickness∶20-40mm) Steel mesh positioning method Automatic Y-direction positioning (compatible with manual compensation adjustment) Cleaning Parameters Cleaning System Dry, Wet Vacuum three modes Cleaning system Up Drip type Cleaning stroke Automatic generation Cleaning position Post cleaning Cleaning Speed 10-200mm/sec Cleaning fluid consumption Auto & Manually adjustable Cleaning paper consumption Auto & Manually adjustable Vision Parameters CCD FOV 10*8mm Camera type 130 Thousand CCD Digital camera Camera System Lock up/down optics structure Camera Cycle time 300ms Fiducial mark types Standard Fiducial Mark Shape Round,square,diamond,cross Pad and profile Mark size 0.5-5mm Mark number Max:4pcs Stay away number Max: 1pcs Smart equipment safely control Door open to stop, abnormal alarm 2D inspection Detection of less tin/missing print/continuous tin Automatic crimping Automatically push up the guide rail Vacuum adsorption Platform vacuum adsorption Machine parameter Power Source AC:220±10%,50/60Hz2.2KW Air Pressure 4~6Kgf/cm² Air Consumption About 5L/min Operating Temperature -20℃~+45℃ Working environment humidity 30%~60% Machine dimension (without Tower light) 1404(H)mm Machine Length 1140(L)mm Machine Width 1364(W)mm Machine Weight Approx Approx∶About900Kg Equipment load bearing requirements 650Kg/㎡
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Device model:YSL-LED Equipment performance parameters Model YSL-LED PCB Max Size 890X510mm (Two-stage support 1200-1500mm) PCB Min Size 50X60mm PCB Thickness 1~6mm Transport Height 900 ± 40mm Transport Direction L-R / R-L Product weight ≤5KG Conveyor Edge Distance ≥9mm Bottom Of Compinent Height ≤10mm Lifter Methhod Side Lifter Conveyor Stage Two-section transport rail I/O lnterface SMEMA Cleaning System Vacuum cleaning Glue CCD FOV 13x10mm visual system CCD Vision Positioning System Machine Specifications Position Accuracy ±50μm@3sigma Repeat Position Accuracy ±25μm@3sigma Operating system Windows 7 Air supply 4~6 Kgf/cm2 Power supply AC:220±10%, 50/60HZ ,1.5KW Control Method PC Control Machine Dimensions 1600(L) x 1258(W) x 1490(H)mm Machine Weight Approx: 1000Kg Functional configuration The standard configuration Air pressure stabilization device option configuration Microbalance Vacuum cleaning device wipe system Low hydraulic level detection Scan the code online XYZ axis calibration platform Dual valve synchronization head heating MES system Pneumatic valve Piezo valve Dimensions and Appearance Testing report Test items Repeat accuracy X Repeat accuracy Y Positioning accuracy X Positioning accuracy Y Specification ―25μm~25μm ―50μm~50μm standard 3.335 3.593 2.692 1.995 CPK measured value passed passed passed passed Repeatability Test method: The machine simulates production by itself, generates CPK data, CPK test software reads and analyzes the results, and generates graphics Test speed: CCD X: 800mm/s CCD Y: 800mm/s Image acquisition delay: 110ms Transport speed: 20mm/s Test environment: machine level Temperature: 24℃ Humidity: 60% Application field
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Technical advantages of automatic solder paste printing machine 1: Customized system solutions to meet individual needs, flexible options for various production applications. 2: Professional-grade high-quality mechanical design, professional-grade 03015 (metric) solder paste printing process support, 14 years of high-quality machinery manufacturing experience. 3. Easy to operate, minimize downtime for line change. Minimal maintenance requirements and maintenance costs. 4. Use intelligent software tools for process monitoring and tracking at any time. YSL technical training advantages 1. Provide expertise in system design, operation and process flow 2. Professionals to help you improve production efficiency 3. Comprehensive training plan 4. Personality training and workshops 5. Internal training Automatic solder paste printing machine Function introduction 1. CCD digital camera system: Brand-new optical path system (1.3 million digital camera)--uniform ring light and high-brightness coaxial light, together with infinitely adjustable brightness function, make all types of Mark points can be well identified (including unevenness Mark point), suitable for tin-plated, copper-plated, gold-plated, tin-sprayed, FPC and other types of PCBs with different colors. 2.Rail positioning system National utility model invention patent Patent No. (ZL 2005100371991.6), detachable, programmable flexible side clip device, for flexible boards, warped PCBs, and unique top flattening. Through software programming, it can be automatically stretched without affecting the tin thickness. 3. Brand new scraper structure design Through the new scraper structure of the slide rail and the cylinder, the operation stability is improved and the service life is prolonged. 4. Steel mesh detection system By compensating the light source above the stencil, and using CCD to check the mesh of the stencil in real time, it can quickly detect and judge whether the stencil is blocked after cleaning, and perform automatic cleaning, which is a 2D detection of the PCB board. kind of supplement. 5. Bottle type automatic tinning and automatic solder paste detection function Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity. The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity 6. Solder paste rolling detection function 1. The stencil solder paste thickness detection system is mainly composed of a laser distance sensor installed behind the squeegee beam. 2. The working principle is mainly that before the machine leaves the factory, we will set the distance from the laser to the sensor. When the diameter of the rolling solder paste is less than ф12mm, the software will alarm and prompt whether to add solder paste or continue production. If the machine simultaneously Configured with automatic tinning function, then when the amount of tin is less than the set value, it will automatically add solder paste (as shown above). 3. The laser distance sensor adopts the built-in CMOS laser sensor of Keyence's amplifier. It adopts a stainless steel casing, which has excellent visibility and is easy to operate. It only needs to press three times to complete the setting, and anyone can easily do it. Adjustments and settings. 7.Bottle type automatic tinning and automatic solder paste detection function Automatically add solder paste at regular and fixed points to ensure the quality of solder paste and the amount of solder paste in the stencil. So as to ensure the printing quality of customers and improve productivity. The sensor manages the amount of solder paste on the stencil, enabling stable quality and long-term continuous printing. Improve productivity 8. New multifunctional interface concise. Easy to operate. Real-time temperature and humidity monitoring function 9.All screw rods and slider guides of the machine are produced with original foreign products, and imported to ensure accuracy and stability 10. Leading Industry 4.0 Compatibility Through the automatic upload or output of machine status and parameters, it provides a strong guarantee for customers' Industry 4.0 intelligent production. It can realize the seamless connection with the customer's MES system and achieve high product traceability; intelligent management and control of equipment maintenance. According to the realization of on-site management, the use rights of engineering personnel at all levels are allocated by themselves. Automatic solder paste printing machine parameters Substrate processing Maximum substrate size (XxY) 450*340mm Minimum substrate size (XxY) 50*50mm Substrate thickness dimension 0.4~6mm Maximum substrate weight 3Kg Substrate edge clearance 2.5mm Overboard height 17mm Transmission height 900 ± 40mm Transfer speed 1500mm/s(Max) Transfer method One-section transport rail Substrate clamping Automatic retractable upper tablet Flexible side clip Vacuum suction Printing parameters Maximum printing area (XxY) 450*340mm Printing release (Snap-off) 0-20mm printing mode Single or double doctor blade printing Scraper type Rubber scraper/steel scraper (angle 45/55/60) Printing speed 6~200mm/sec Printing pressure 0.5~10Kg Template frame size 370*370mm~737*737mm Cleaning method Enhanced vacuum adsorption Dry, wet, vacuum three modes Cleaning back and forth Substrate Support Method Magnetic Thimble Contour block Manually adjust the jacking platform Image Image Field of View (FOV) 8*6mm Datum point type Standard shape reference point Pad Hole Camera system Vision system for top/bottom imaging Digital camera Geometry match positioning Performance System alignment accuracy and repeatability ±12.5 microns@6σ,Cpk≥2.0 Actual solder paste placement repeatability ±18 microns@6σ,Cpk≥2.0 Repeat accuracy of actual solder paste printing position based on third-party test system (CTQ, Germany) verification Printing cycle <7.5 sec (excluding printing and cleaning time) Equipment Power requirements AC: 220±10%, 50/60HZ, 2.5KW Compressed Air Requirements 4~6 Kgf/cm2 Air consumption About 5L/min Working temperature -20℃~+45℃ Working environment humidity 30%~60% Machine height (remove tri-color light) 1510(H)mm Machine length 1156(L)mm Machine width 1400(W)mm Machine weight Approx: about 1000Kg Why choose YSL? Dongguan Yushunli Automation Equipment Co., Ltd. (YSL) can provide the most professional solder paste printing solution system for the electronic manufacturing industry (SMT). As a high-end quality automatic solder paste printing machine manufacturer, it has always led the trend of technological innovation in the assembly and production of electronic components. For a long time, YSL has won the trust of countless "heavyweight" customers in the fields of automotive electronics, medical technology, aerospace technology, industrial electronics and military industry with its excellent quality.
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YSL-G5 Automatic Solder Paste Printer YSL - G5 Function Introduction 1. Image and optical path system The new optical path system--uniform ring light and high-brightness coaxial light, together with the brightness function that can be adjusted steplessly, makes all types of Mark points (including uneven Mark points) can be well identified. Tin-plated, copper-plated, gold-plated, tin-sprayed, FPC and other types of PCBs with different colors. YSL's patented mathematical operation model ensures that the machine can achieve high-precision alignment and can achieve 01005 printing. 2. Simple and easy-to-use humanized Chinese/English operation interface Using windows XP operation interface, it has good man-machine dialogue function; especially in the navigation effect of program files, it is convenient for all operators to quickly familiarize with the operation; menu type Chinese/English switching, operation log, fault record/fault self-diagnosis/fault analysis Prompt/light alarm and other functions make the operation simple and convenient. 3. High adaptability steel mesh frame clamping system Realize the printing of various sizes of screen frames, and can realize the rapid replacement of models in the production process. 4. YSL special adjustment jacking platform 5. Cleaning system The system provides three cleaning methods: dry cleaning, wet cleaning and vacuum cleaning. These three methods can be used in any combination, and when the customer does not need automatic cleaning, manual cleaning can be realized under the production interface, thereby reducing cleaning time and improving production. efficiency. The new wiping system ensures full contact with the steel mesh, and the large vacuum suction ensures that the residual solder paste in the mesh can be vigorously eliminated, and an effective automatic cleaning function is truly realized. The CCD part and the cleaning part are separated, when the CCD works, the CCD part moves independently, which reduces the load of the servo motor and improves the movement speed and precision of the machine. 6. 2D solder paste printing quality inspection and analysis It can quickly detect printing problems such as offset, less tin, missing printing, and continuous tin to ensure printing quality The standard configuration YSL-G5 Technical parameters and specifications Model YSL-G5 Mask Mask Min.Size(mm) 370*370mm Mask Max.Size(mm) 737*737mm Mask Clamping Air Cylinder PCB PCB Min.Size(LxW mm) 50*50mm PCB Max.Size(LxW mm) 400*340mm Thickness(mm) 0.4~6mm Max.Weight 3kg PCB Under Clearrance 15mm PCB Clamping Type Unique top flattening (auto retractable top crimping)/flexible side clamps/platform vacuum PCB Support Magnetic Thimble/Contour Block/ Self-adjusting jacking platform Conveyor Conveyor Stage One-section transport rail Transport Direction left-right / right-left / left-left / right-right Conveyor width adjustment automatic Squeegee Squeegee Type Plastic scraper/steel scraper (angle 45°/ 55°/ 60°), user defined Auto.Pressure Control 0.5~10Kg Length L=280,user-defined Speed 10~200mm/sec Moving Direction Move in the Y-axis direction Accuracy Repeated Accuracy ±0.01mm Printing Accuracy ±0.025mm Printing time Cycle Time(Excluding Printing and Cleaning time) <8sec Fiducial Mark Type Standard shape reference point Size 0.5~4mm Mark Number 2 or 4 marks datum point positioning system Mark Searching automatic Separation Separation Type normal/vacuum Speed 0~20mm/s Distance 0~20mm Cleaning System Cleaning Type Enhanced vacuum adsorption; three modes of dry, wet and vacuum; Cleaning Head Wear resistant material Moving Direction Move in the Y-axis direction Product Changing Time Product changeover <3 mins New Product Set up <5 mins Other Operation System Windows XP /Win7 Air Supply 4~6 Kgf/cm2 Power Supply AC:220±10%, 50/60HZ,2.5KW Weight 1000Kg Single Size(LxWxH mm) 1158(L)*1362(W)*1463(H) 2D Inspection Splicing Size(mm) / FOV Camera 8*6mm Inspection Less tin or missing and continuous tin Inspection Size 0.3mm or more Max.Teaching Windows Up to 500 screens can be displayed YSL-G5 List of main parts of automatic solder paste printing machine Machine parts Name Brand Quantity Note Z-axis lift section Precision Ball Screw Kuroda/Japan 1 set Linear slide HIWIN/Taiwan 2 sets Servo motor + driver Panasonic/Japan 1 set photoelectric sensor OMRON/Japan 2 Platform Correction Section Linear slide IKO/Japan 9 sets Linear Motor Haydon/USA 3 sets photoelectric sensor OMRON/Japan 8 PCB Transport and holding parts Precision Ball Screw GTEN/Taiwan 1 set Linear slide HIWIN/Taiwan 10 sets Linear slide CSK/Taiwan 2 sets stepper motor Shinano/Japan 3 sets photoelectric sensor Autonics/Korea 2 CCD Vision Section Precision Ball Screw--X Axis Kuroda/Japan 1 set Precision Ball Screw--Y Axis Kuroda/Japan 1 set Linear slide--X axis INA/Germany 1 set Linear slide--Y axis INA/Germany 2 sets Servo motor + driver Panasonic/Japan 2 sets CCD camera CIS/Japan 1 set photoelectric sensor Opus/Japan 2 photoelectric sensor OMRON/Japan 4 Scraper part Precision Ball Screw GTEN/Taiwan 2 sets Linear slide HIWIN/Taiwan 6 sets Servo motor + driver Aiweitu/China 1 set Stepper Motor + Driver Shinano/Japan 2 sets photoelectric sensor OMRON/Japan 4 Fixed part of screen frame
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Fully Automatic Solder Paste Printer In the fields of high-precision printing,high-quality pursuit,and high-efficiency production equipment capabilities determine the stability of printing quality and output efficiency and GT mini is your best choice. In the new printing scheme of GTmini,with the unique dual-track module,you can obtain high-efficiency UPH output, and the flexible matching scheme can also be corverted from HTH mode to single-track mode at any time,allowing you to have a return on investment Full of confidence. At the same time, GTmini is one,so you don't have to worry about the footprint of printing equipment,because GTmini has a 2:1 ratio of equipment wiring advantages in the unit footprint of traditional printing equipment,which is a real unit footprint. Program implementers with higher area output. The GTmini, which has high-demand assembly technology can also allow you to experience better human-computer interaction the "self-awareness function' with excellent capabilities and the "self-spot"that exceeds the industry's ability when ensuring the accuracy of the first-tier equipment"Check function,let GTmini debut in the traditional equipment is the pinnacle. At the same time, GTmini's dosed-loop system such as:solder paste residual detection & automatic tin addition real-time pressure closed-loop, steel mesh adsorption and other functions, not only consolidate printing stability, but also reduce manual operations for you and improve efficiency And reduce costs. On the basis of focusing on equipment capabilities GKG is more"customer centric"With the support of YUSH process team experts, you can experience private customized service plans,including:installation,commissioning,training.maintenance, etc. and will also focus on Your pain point,provide you with the whole line of operation, product process technology and other programs. Choose GTmini, you immediately have the world's top printing solutions and service solutions team,to escort your EMS journey,win-win future. High-precision Printing / High-quality Pursuit / High-efficiency Production GT mini insists on being market-oriented, keeping the wind that leads the design front, and developing the HTH model vertically.The two-in-one GTmini covers an area of only: 1500mmx1500mmx1240mm,and the same-side layout design allows you to be on the production line. Get a good experience in layout and operation convenience. Vertically / HTH Model / Two-In-One Equipment Modules 1.Transmission The dual-track mode of GTmini allows you to worry about the site and is also excellent in product handling,because 2/3/4-track can be arbitrarily translated and adjusted. Not only is the setting simple, but also the accuracy is very reliable. 2.Monitoring The 1.3 million pixel,FOV:10*8m digital camera standard on GTmini can not only read Barcode through the CSF system, but also obtain accurate coordinate values within the interval of milliseconds. At the same time,GTmini's monitoring system can also monitor the parallelism of the track transmission module in real time and after equipment maintenance,GTmini's unique "self-inspection function''can perform inspection on all modules of the equipment,reducing and reducing man-made for you Error factors for maintenance and calibration. 3.Platform The GTmini platform is based on a very stable frame design.With super torsional stiffness and vibration resistance, as well as the precision drive modules and high-precision transmission modules it equips, it lays the foundation for the continuous use of equipment. At the same time, the unique "position detection" function can ensure the real-time consistency of the lifting position of the equipment every time, so that your quality printing is fully guaranteed,and details are controlled and considered for you from the root cause. 4.Scraper GTmini's scraper module adopts the basic settings of pneumatic + screw direct transmission,re-optimizes the calibration capability,adjusts the pressure fluctuation to CTcompression to40ms and the pressure accuracy is guaranteed to be+0.2kg,realizing real-time calibration and ensuring Constant pressure and data upload function lay a solid foundation for quality printing. 5.Cleaning The YUSH process expert team knows that the cleaning of the steel mesh hole wall is crucial to the printing quality, so GTmini has spared no effort in setting the steel mesh cleaning link. Based on the brand-new and optimized Saigang rubber strip the unigue "Hurricane Eye''cleaning system maintains 99.6% of the residual tin powder in the hole wall under the consistent multiple cleaning modes. It is equipped with integrated cleaning (dry Wipe, wet wipe, vacuum),can achieve a quick and thorough cleaning effect. And based on the convenience of customers, the thoroughly pre-installed cleaning structure is equipped with an explosion-proof and corrosion-resistant alcohol pot weighing structure. Under the premise of maintenance, it can also realize the detection and warning of the amount of deaning paper and cleaning liquid,so as to achieve Cleaning paper control and data analysis. Under the above novel and attentive function settings,GTmini's unique quick-change structure, after your cleaning paper is exhausted can complete the paper replacement within 8 seconds, leaving you more time for quality output. 6.Software GTmini's scraper module adopts the basic settings of pneumatic + screw direct transmission,re-optimizes the calibration capability,adjusts the pressure fluctuation to CT compression to 40ms, and the pressure accuracy is guaranteed to be±0.2kg，realizing real-time calibration and ensuring Constant pressure and data upload function lay a solid foundation for quality printing. Dimensional Appearance
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Image and optical system Using uniform ring light and high brightness coaxial light ,with promise brightness adjustment function,then all types of Mark points can be well recognized (Including the rugged Mark points),applicable for tin plating, coppering ,gold plating,tin spraying,FPC and other types PCB with of different colors.With YUSH patent mathematical model,able to ensure high accuracy. Chinese /English Operating Interface The machine adopts windows XP/win 7 operating interface with YUSH user friendly software.Chinese/English selectable,Menu/Operating Journal/Breakdown Record /Breakdown Diagnosis/Error Analysis/Light Alarm etc. 2D Solder paste Print Quality Inspection and Analysis System The 2D system immediately deteces solder paste deposition defeces such as deviation,lack paste,miss paste,paste joint etc,and guarantees print quality. Adjustable Stepping Motor-Programmable Floating Print-heads Unique long platform and track fixed design, to ensure stable support PCB.Short squeegee horizontal priniting,pressure stability ,save solder paste. Electric Control System Safe and tidy distribution of electric circuit and gas circuit Electric circuit and gas path are positioned vertically at the two sides and the back of machine,which is easy to check and repair. Specifications: Substrate processing Maximum board size 900*350mm Minimum board size 80*50mm Board thickness 0.8*6mm Maximum board weight 10KG Board edge clearance 3.5mm Board height 15mm Transport height 900±40mm Transport speed 1500mm/s(MAX) Transport direction One stage Board clamp Patented over the top clamping/ Side Clamping Support System Magnetic Pin /Support Block/Automatic UP-Down table Vision CCD FOV 10*8mm Fiducial mark types Standard Fiducial mark shape /Pad /Hole Camera System Look uo/down optics structure CCD digital camera Geometry pattern match Machine Performance Repeat Position Accuracy ±0.015mm Print Accuracy ±0.03mm Based on the third party test system(CTQ)Verify the actual solder paste printing position repeat precision Cycle time <15sec
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1500x350mm Fully Automatic Solder Paste Printer Image and optical system Using uniform ring light and high brightness coaxial light ,with promise brightness adjustment function,then all types of Mark points can be well recognized (Including the rugged Mark points),applicable for tin plating, coppering ,gold plating,tin spraying,FPC and other types PCB with of different colors.With YUSH patent mathematical model,able to ensure high accuracy. Chinese /English Operating Interface The machine adopts windows XP/win 7 operating interface with YUSH user friendly software.Chinese/English selectable,Menu/Operating Journal/Breakdown Record /Breakdown Diagnosis/Error Analysis/Light Alarm etc. 2D Solder paste Print Quality Inspection and Analysis System The 2D system immediately deteces solder paste deposition defeces such as deviation,lack paste,miss paste,paste joint etc,and guarantees print quality. Adjustable Stepping Motor-Programmable Floating Print-heads Unique long platform and track fixed design, to ensure stable support PCB.Short squeegee horizontal priniting,pressure stability ,save solder paste. Electric Control System Safe and tidy distribution of electric circuit and gas circuit Electric circuit and gas path are positioned vertically at the two sides and the back of machine,which is easy to check and repair. Specifications: Screen Frames Min.Size(mm) :720*300mm Max.Size(mm):1800*750mm Mask Clamping:Air Cylinder PCB Max Size 1500*350mm PCB Min Size 80*50mm PCB Thickness 0.8-6mm PCB Warpage Max.PCB 1% Transport Height 900±40mm Transport Direction L-R/R-L/L-L/R-R Transport Speed 1500mm/s(max),Program Control Transport way One stage Conveyor Width Adjustment Auto I/O Interface SMEMA PCB Location Support System:Magnetic Pin / Support Block / Automatic Up-down table Clamping System:Slide Clamping Print Speed 10-200mm/sec Print Head Two independent motorised printheads Squeegee Pressure 0.5-15kg (Program Control) Squeegee Type Rubber/steel Squeegee Blade (Angle 45°/55°60°) Print Mode One/Twice Cleaning System Drops of rain type cleaning device,dry, wet modes CCD FOV 10*8mm Vision Look Up/Down Optics Structure /CCD /Geometry Pattern-Match Adjustment X:±10mm/Y:±10mm/θ:±2° Repeat Position Accuracy ±10μm Printing Accuracy ±23μm Cycle Time <12sec Product Changeover Old Program:<5mins/ New Program:<10mins Operating system windows XP/WIN7 Power supply AC:220±10%,50/60HZ ,3KW Air supply 4-6Kgf/cm²
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:L600 ) Function overview 1.PCB thickness adaptive system 2.High efficiency cleaning system 3.Z-axis servo connecting 4.Intelligent scraper system Specification parameters:
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Semi-auto solder paste printer Feature: 1.Using precision guide rail and the import motor to drive the blade seat conversion, printing, and high accuracy. 2.Printing scraper can rotate 45 degrees fixed up, easy printing stencil and squeegee cleaning and replacement. 3.Block can be adjusted before and after the blade, to choose the right printing position. 4.Combined with a fixed groove printing platen and PIN, easy installation and adjustment, for single, double sided printing. 5.School Edition way to move a steel mesh, combined with printed (PCB), X, Y, Z. Convenient fine adjustment. 6.Can be set to one-way and two-way, a variety of printing methods. 7.With the automatic counting function to facilitate the production of output statistics. 8.Adjustable blade angle, steel blade, rubber scraper are suitable. 9.Touch screen with a screen saver function, the time can be adjusted to protect the touch-screen life. 10.Printing speed display, can be adjusted. Specifications: Model Yush SP600 Dimensions 1400*800*1680mm Platform size 300×600mm PCB size 250×550mm Template size 550×830mm Printing speed 0-8000mm/min PCB thickness 0-50mm PCB fine tuning range Front/side±10mm Power supply 1PAC220V 50/60HZ Platform height 850±20mm Repeatability precision ±0.01mm Positioning mode Outside/Reference hole Weight Approx.300Kg
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:YS-L1500 ) Function overview 1.Graphical- medium Chinese-English interface 2.Z-axis servo direct connecting 3.High precision feedback stencil system 4.Intelligent cleaning system Specification parameters:
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Semi Auto PCB Printing Machine Solder Paste Screen Printer YS-X9 Main Features of SMT Stencil Printer Machine: 1.Using precision guide rail and the import motor to drive the blade seat conversion, printing, and high accuracy. 2.Printing scraper can rotate 45 degrees fixed up, easy printing stencil and squeegee cleaning and replacement. 3.Block can be adjusted before and after the blade, to choose the right printing position. 4.Combined with a fixed groove printing platen and PIN, easy installation and adjustment, for single, double sided printing. 5.School Edition way to move a steel mesh, combined with printed (PCB), X, Y, Z. Convenient fine adjustment. 6.Can be set to one-way and two-way, a variety of printing methods. 7.With the automatic counting function to facilitate the production of output statistics. 8.Adjustable blade angle, steel blade, rubber scraper are suitable. 9.Touch screen with a screen saver function, the time can be adjusted to protect the touch-screen life. 10.Printing speed display, can be adjusted. Specifications SMT Stencil Printer Machine Working area 300*400-300*400mm(300*600mm,300*1200mm) Frame size 370*470mm,420*520mm,550*650mm,1500*650mm PCB thickness 0.2-4.0mm Voltage Single phase 220V,50/60Hz,100W Accuracy +/- 0.05mm Machine size L1750*W1100*Hl650mm Gross weight 450kg Keywords: SMT Stencil printer, SMT solder paste printer, SMT printing machine, SMT PCB printer, 600mm Solder paste printer, 1200mm solder paste printer, Solder paste printer, GKG stencil printer, GKG printer.
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Fully Automatic Vision Screen Printer 1.lmage and optical system Using uniform ring light and high brightness coaxial light,with promise brightness adjustment function,then all types of Mark points can be well recognized (Including the rugged Mark points),applicable for tin plating,coppering,gold plating,tin spraying,FPC and other types PCB with of different colors.With GKG patent mathematical model,able to ensure high accuracy. 2.Cleaning system GKG cleaning system equipped with three cleaning methods:dry cleaning, wet cleaning,vacuum.which can be combined to use.It can also be cleaned by manual if customer do not need to use automatic cleaning to reduce the cleaning time and improve production efficiency. The newly wiping system ensures full contact with the stencil, increased vacuum suction can effectively eliminate the remaining paste in the mesh,which can achieve effective automatic cleaning function.CCD part and cleaning system is separated,when CCD working,CCD part independently move to reduce the servo motor load and improve the machine speed and accuracy. 3.GKG special adjustment jacking platform. Stable and easy to adjust,it can quickly adjust the pin jacking height of PCB with different thickness. 4.High adaptability steel mesh frame clamping system Able to print all kinds of size screen frames，and quickly change models during production line. 5.Adjustable Stepping Motor-Programmable&Floating Print-Heads 6.Chinese/English Operating Interface The machine adopts Windows operating interface with GKG user friendly software.Chinese/English selectable, Menu/Operating Journal/Breakdown Record/Breakdown Diagnosis/Error Analysis/Light Alarm etc. 7.2D Solder Paste Print Quality Inspection and Analysis System The 2D system immediately detects solder paste deposition defects such as deviation，lack paste, miss paste,paste joint etc, and guarantees print quality. The information contained in this manual contains general descriptions and performance characteristics that may be inconsistent with the product described. or may change with the development of technoloay.Specific performance characteristics and functions are binding only when an agreement is reached. Dimensional appearance
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:L600 ) Function overview 1.PCB thickness adaptive system 2.High efficiency cleaning system 3.Z-axis servo connecting 4.Intelligent scraper system Specification parameters:
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:YS-L1200 ) Function overview 1.Graphical- medium Chinese-English interface 2.Z-axis servo direct connecting 3.High precision feedback stencil system 4.Intelligent cleaning system Specification parameters:
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Digital Solder Paste Printer - GSE Automatic Vision Screen Soldering Paste Printer ( Model:FP450+ ) Fully automatic Solder Paste Printer Machine/ Stencil printer/ Screen printer for SMT production line Function overview 1.PCB thickness adaptive system 2.High efficiency cleaning system 3.Z-axis servo connecting 4.Intelligent scraper system Specification parameters PCB parameters Max board size 450mm x 350mm Min board size 50mm x 50mm PCB thickness 0.4mm~6mm Warpage Max. PCB diagonal 1% Max board weight 6Kg Board edge spacing configuration to 3mm Max bottom spacing 20mm Transmission speed 1500mm/s(Max) Transmission height to the land 900±40mm Transmission direction Left-Right, Right-Left, Left-Left, Right-Right Transmission method One-stage transmission rail PCB pick-up method Software can change the elastic lateral pressure(Optional: multipoint on the bottom or partial vacuum or whole vacuum). Board supporting method Magnetic thimble, contour blocks, special workpiece fixture Printing parameters Printing head Two independent straight league motor drives Template frame size 370mm x 470mm(470 left/right placed)~737 mm x 737 mm Max printing area 450mm x 350mm Scraper type Stencil scraper/rubber scraper(angle 45°/55°/60° select according to the printing technology) Printing mode Single or two scrapers printing Demoulding length 0.02 mm to 12 mm Printing speed 6 mm/s to 200 mm/s Printing pressure 0.5kg to 10Kg Printing movement ±250 mm (from the center) Image parameters Field of view(FOV) 6.4mm x 4.8mm Table adjustable area X,Y:±7.0mm θ:±2.0° Reference point type Standard reference point(see SMEMA standard),bonding pad/hole Camera system Individual camera, Up/down individual imaging visual system, geometric matching positioning Performance parameters Imaging alignment repeated accuracy ±12.5μ(±0.0005") @6 σ,Cpk≥2.0 Printing repeated accuracy ±25μ(±0.001") @6 σ,Cpk ≥ 2.0 Cycle time 7.5s Less than 7.5s Replace line time 5mins Less than 5mins Equipment Power AC220V±10%,50/60HZ,15A Compressed air 4~6Kg/cm2, 10.0 tube Operation system Windows XP Equipment size 1140mm(L) x 1400mm(W) x 1480mm(H)( Do not include the screen and tri-color light height) Equipment weight About 1000kg
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