Automatic Optical Inspection DIP Online AOI Machine Introduce of DIP Online AOI YUSH DIP AOI captures board image in real time by high precision color industrial camera. Adopt Convolutional Neural Network (CNN) algorithm to process images. Judge defects of components intelligently. Features: 1. On-line PCBA AOI for plug-in after soldering. 2.High inspection rate and low false alarm rate, automatically check color ring resistor, capacitor, diode, socket, etc.. 3. Defect type:wrong part, missing part, reverse polarity and other defects of DIP element. 4.Spanning erection without change of production line. 5.Simplified programming flow, very simple interface. Support batch modifying parameters with one-key. 6.Centralized control. Interconnection between multiple equipment. 7.Real-time inspection without stopping the board. 8.Easy to move, adjustable height and width. 9.Locate defects quickly and can control production line. 10.PCBA dimensions: Maximum 400*300mm (12MP) / Maximum 520*380mm (31MP) Multiple selectable options. 11.Data is traceable. Support SPC alarm,LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging. Specification of DIP Online AOI Model YSL DIP Inverted Camera Online AOI AI-4540 (After THT Soldering) YSL DIP Inverted Camera Online AOI AI-4540 (After THT Soldering) FOV 49*41mm Resolution 20um Camera 5M Inspection Speed 0.23sec/FOV PCB Height Top:75mm, Bottom:75mm PCB Thickness 0.3 ~ 6.0mm PCB Edge 3.0mm Power AC220 50/60Hz,5A Communication SMEMA Weight 780Kg 890Kg Dimension L1125*W1160*H1340mm L1125*W1410*H1340mm For SMT Factory Setup, We Can Do for You: 1. We Provide Full SMT Solution for You 2. We Provide Core Technology With Our Equipments 3. We Provide The Most Professional Tech Service 4. We Have Wealthy Experience on SMT Factory Setup 5. We Can Solve Any Question About SMT Keywords SMT Stencil Printer, SMT Solder Paste Printer, SMT Printing Machine, SMT PCB Printer, 600mm Solder Paste Printer, , Solder Paste Printer, 1200mm Solder Paste Printer, Semi-auto Solder Paste Printer, SMT Automatic Stencil Printer, PCB Printing Machine. SMT Line, SMT Prodution Line, SMT Assembly Line, SMT Stencil Printer, Solder Paste Printer, Pick and Place Machine, Chip Mounter, SMT Placement, Reflow Oven, SMT Reflow Soldering Oven, PCB Reflow Oven, SMT Loader, PCB Unloader, SMT Conveyor, Wave Soldering Machine, DIP Wave Soldering Equipment, Selective Wave Soldering Machine, PCBA Coating Machine, PCBA Insertion Machine, PCBA Router Machine. YUSH Electronic Technology Co.,Ltd was founded in 2004,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture team,half of them have over 10 years experience in electronic equipment industry. Begin with 2004 the company leader invested to develop and manufacture the PCB separator and PCB depaneling machine.From then on we pay more attention to product quality,safe to use and product innovation,so far we have produced many high quality, stable performance, high cost-effective products. Improve production yields, increase productivity, and thus enhance the market competitiveness of our customers. Until now we have design different separating PCB types of PCB separator and PCB depaneling machine with manual,motor-driven,pneumatic-driven,mold punching,milling cutter router.Due to the good quality and reasonable price our customers are all over the world.Up to now YuSH have became one of the biggest PCB separator production base in China. Welcome more people to discuss with us about SMT technologies and solutions, please Contact Us for more information: Tel: +86 13416743702 (WhatsApp/Skype/WeChat), Email：evaliu@hk-yush.com
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Automatic Optical Inspection DIP On-line Dual Side Online AOI Introduce of DIP On-line Dual Side Online AOI YUSH DIP dual side AOI captures board image in real time by high precision color industrial camera. Adopt Convolutional Neural Network (CNN) algorithm to process images. Judge defects of components intelligently. Features: 1. On-line DIP dual side AOI for plug-in after soldering. 2.High inspection rate and low false alarm rate, automatically check color ring resistor, capacitor, diode, socket, etc.. 3. Defect type:wrong part, missing part, reverse polarity and other defects of DIP element. 4.Spanning erection without change of production line. 5.Simplified programming flow, very simple interface. Support batch modifying parameters with one-key. 6.Centralized control. Interconnection between multiple equipment. 7.Real-time inspection without stopping the board. 8.Easy to move, adjustable height and width. 9.Locate defects quickly and can control production line. 10.PCBA dimensions: Maximum 400*300mm (12MP) / Maximum 520*380mm (31MP) Multiple selectable options. 11.Data is traceable. Support SPC alarm,LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging ❙ Specification of DIP On-line Dual Side Online AOI Model AOI AI-5146W (After THT Soldering) AOI AI-5146WL (After THT Soldering) FOV 52.6*44mm Resolution 21.5um Camera 5M Inspection Speed 0.23sec/FOV PCB Height Top:75mm, Bottom:75mm PCB Thickness 0.3 ~ 6.0mm PCB Edge 3.0mm Power AC220 50/60Hz,5A Communication SMEMA Weight 890Kg 1000Kg Dimension L1050*W1335*H1650mm L1050*W1335*H1650mm For SMT Factory Setup, We Can Do for You: 1. We Provide Full SMT Solution for You 2. We Provide Core Technology With Our Equipments 3. We Provide The Most Professional Tech Service 4. We Have Wealthy Experience on SMT Factory Setup 5. We Can Solve Any Question About SMT Keywords SMT Stencil Printer, SMT Solder Paste Printer, SMT Printing Machine, SMT PCB Printer, 600mm Solder Paste Printer, , Solder Paste Printer, 1200mm Solder Paste Printer, Semi-auto Solder Paste Printer, SMT Automatic Stencil Printer, PCB Printing Machine. SMT Line, SMT Prodution Line, SMT Assembly Line, SMT Stencil Printer, Solder Paste Printer, Pick and Place Machine, Chip Mounter, SMT Placement, Reflow Oven, SMT Reflow Soldering Oven, PCB Reflow Oven, SMT Loader, PCB Unloader, SMT Conveyor, Wave Soldering Machine, DIP Wave Soldering Equipment, Selective Wave Soldering Machine, PCBA Coating Machine, PCBA Insertion Machine, PCBA Router Machine. YUSH Electronic Technology Co.,Ltd was founded in 2004,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture team,half of them have over 10 years experience in electronic equipment industry. Begin with 2004 the company leader invested to develop and manufacture the PCB separator and PCB depaneling machine.From then on we pay more attention to product quality,safe to use and product innovation,so far we have produced many high quality, stable performance, high cost-effective products. Improve production yields, increase productivity, and thus enhance the market competitiveness of our customers. Until now we have design different separating PCB types of PCB separator and PCB depaneling machine with manual,motor-driven,pneumatic-driven,mold punching,milling cutter router.Due to the good quality and reasonable price our customers are all over the world.Up to now YuSH have became one of the biggest PCB separator production base in China. Welcome more people to discuss with us about SMT technologies and solutions, please Contact Us for more information: Tel: +86 13416743702 (WhatsApp/Skype/WeChat), Email：evaliu@hk-yush.com
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YUSH Off-line PCBA AOI Automatic Optical Inspection Machine Introduction of Off-line SMT AOI YUSH high quality SMT AOI, Off-line SMT AOI Machine, PCBA automatic optical inspection equipment, efficient and fast, accurate data, reasonable price, and provide professional solutions 1. For SMT pre-reflow, post-reflow inline inspection 2. Granite platform, greatly improve machine precision and stability 3. Programmable RGB+W LED lighting source 4. Telecentric lens with constant magnification and low distortion response to high compone Features: 1.LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging. 2.Inspection ability:insufficient,short,slodering hole,solder covering pin,contamination,misalignment,missing part,skewed,billboard,mounting on side,overturn,wrong part,damaged,float,polarity,pseudo soldering,empty solder,excessive glue etc. 3.Perfect SPC collects NG information off line and generates all kinds of production tables automatically. 4.Mature control center function,clear software interface. 5.Good stability(GR&R<10% @6 Sigma,CPK>1.33(Test deviation accuracy less than ±0.25mm. Specification of Off-line SMT AOI Model YSL-V8 YSL-V8XL FOV 15u(38.4*28.8mm) Camera 5M pixel intelligent digital industrial camera Lens Telecentric lens Light 4 color ring LED light,RGB+W Inspection Item Component test, soldering test Mini Component 03015chip,0.3pitch IC and Special shaped PCB Size 50*50~430*330mm 50*50~650*510mm PCB Thickness 0.3 ~ 6.0mm PCB Warpage ±3.0mm PCB Weight Max:10Kg PCB Height Top:25-60mm,Bottom:25-80mm adjustable Platform Granite Communication SMEMA Weight 500Kg 600Kg Dimension 880*1170*1350mm(excluding the light) 1080*1470*1370mm(excluding the light) For SMT Factory Setup, We Can Do for You: 1. We Provide Full SMT Solution for You 2. We Provide Core Technology With Our Equipments 3. We Provide The Most Professional Tech Service 4. We Have Wealthy Experience on SMT Factory Setup 5. We Can Solve Any Question About SMT Keywords SMT Stencil Printer, SMT Solder Paste Printer, SMT Printing Machine, SMT PCB Printer, 600mm Solder Paste Printer, , Solder Paste Printer, 1200mm Solder Paste Printer, Semi-auto Solder Paste Printer, SMT Automatic Stencil Printer, PCB Printing Machine. SMT Line, SMT Prodution Line, SMT Assembly Line, SMT Stencil Printer, Solder Paste Printer, Pick and Place Machine, Chip Mounter, SMT Placement, Reflow Oven, SMT Reflow Soldering Oven, PCB Reflow Oven, SMT Loader, PCB Unloader, SMT Conveyor, Wave Soldering Machine, DIP Wave Soldering Equipment, Selective Wave Soldering Machine, PCBA Coating Machine, PCBA Insertion Machine, PCBA Router Machine. YUSH Electronic Technology Co.,Ltd was founded in 2004,is located in the world manufacturing city Jiangsu,Guprofessional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture team,half of them have over 10 years experience in electronic equipment industry. Begin with 2004 the company leader invested to develop and manufacture the PCB separator and PCB depaneling machine.From then on we pay more attention to product quality,safe to use and product innovation,so far we have produced many high quality, stable performance, high cost-effective products. Improve production yields, increase productivity, and thus enhance the market competitiveness of our customers. Until now we have design different separating PCB types of PCB separator and PCB depaneling machine with manual,motor-driven,pneumatic-driven,mold punching,milling cutter router.Due to the good quality and reasonable price our customers are all over the world.Up to now YuSH have became one of the biggest PCB separator production base in China. Welcome more people to discuss with us about SMT technologies and solutions, please Contact Us for more information: Tel: +86 13416743702 (WhatsApp/Skype/WeChat), Email：evaliu@hk-yush.com
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product description 1. AOI principle: use modern optical principles and digital camera technology to shoot the detected object in real time, analyze and process the captured image through computer and special software, and automatically generate detection results. 2. AOI function: AOI effective detection rate: more than 99% (manual detection rate: about 70%); Reduce labor: 2-4 people/production line, high detection efficiency; Through the SPC function, the process defects can be accurately and accurately counted, which can be effectively controlled; The stability is much higher than that of labor, and the comprehensive cost can be significantly reduced after long-term use; It can enhance the company's comprehensive strength and effectively improve the company's overall competitiveness. 3. AOI advantages: 1) Checkable items: After wave soldering of DIP plug-in: more tin, less tin, tin holes, short circuit, pins not coming out, etc. SMT: missing parts, dislocation, wrong parts, reverse polarity, damage, pollution, less tin, more tin, short circuit, virtual welding, etc. 2) Powerful software functions ◆Color extraction, statistical analysis ◆Character recognition (OCR) ◆Color distance analysis ◆IC bridging ◆Black and white specific gravity analysis ◆Brightness analysis ◆Graphic similarity analysis ◆CAD data import ◆SPC statistical function ◆Operation level management ◆Barcode scanning ◆Offline programming ◆CAD data function ◆Automatic identification and detection of bottom surface ◆Multiple panel detection ◆Multi-machine interconnection ◆Self-built component standard library ◆It can generate and export daily, weekly and monthly reports ◆Can be connected to multiple maintenance stations 3) Precise mechanical structure design ◆High rigidity base, reasonable center of gravity, small vibration during operation, beautiful appearance ◆Precise screw guides and wire guides ◆Precision automatic fixture, convenient and quick to load and unload PCB ◆Exquisite assembly skills ensure the stable use and long life of the whole machine. 4) Stable electrical control ◆Servo drive system, stable and mature ◆LS mature and stable motion control ◆EPIX advanced image capture and processing technology ◆Omron stable various electrical components, long service life ◆LAAP high-flexible drag chain cable, the service life can reach 5-8 million times ◆Stable circuit, easy maintenance and safety. 5) Scientific light source design ◆Philips LED ◆The overall processing technology ensures the accuracy of the illumination angle of the light source ◆Strict brightness detection ◆Strict aging test to ensure a service life of 50,000 hours ◆Scientific use of the principle of three-color light can make the components show different colors of the body and solder at different angles to achieve accurate detection purposes Main components configuration list No. Name Brand Unit Quantity 1 guide Bank of Taiwan Strip 4 2 screw Bank of Taiwan Strip 2 3 Screw seat Bank of Taiwan Set 2 4 Motors and Drives 200W Servo Motor Set 2 5 camera 5 million pixel CCD color camera Set 1 6 lens Qing Cheng Indivual 1 7 sports card Raise Set 1 8 color light source Three-color coaxial light source RGB Set 1 9 slot switch Omron Only 2 10 switching power supply Mean Well Taiwan Only 1 11 leakage protector Schneider, Chint Only 1 12 open Schneider, Chint Only 3 13 Intermediate relay Omron (not used) Set 2 IPC configuration computer Industrial computer chassis Tower 1 monitor Dell 22" Tower 1 CPU Intel i5-4460 Quad Core Set 1 motherboard P5P41T Memory Kingston 8G hard disk 1T CD-ROM Pioneer DVD (not used) Chassis power 450W Applicable PCB Applicable process After SMT solder paste printing and reflow soldering, the circuit board inspection after reflow soldering can detect both sides of the PCB and detect multiple PCBs at the same time After wave soldering of the DIP plug-in: more tin, less tin, tin holes, short circuit, the pins are not out. Substrate size 25×25mm-550×460mm (large size can be customized) Substrate thickness 0.3-5.0mm Clear height above and below the substrate Top: ≤35mm; Bottom: ≤50mm (can be customized according to customer requirements) After reflow Missing parts, multiple parts, solder balls, offset, side standing, tombstone, reverse sticking, extremely reverse, wrong parts, bad parts, bridge connection, virtual soldering, no solder, less solder, more solder, component floating, IC Leads are floating, IC leads are bent DIP plug-in after wave soldering More tin, less tin, tin hole, short circuit, pin not coming out, etc. Visual system camera system Full-color high-speed digital CCD camera Lighting system Three-channel white LED light source or GRB light source Resolution 10um, 15um, 18um, 20um, 25um are optional. Detection method Color extraction, set color scale parameters Computer system X/Y drive system Servo motor + precision ground ball screw splint Automatic Fixture positioning accuracy <8um Moving speed 800mm/s(MAX) Orbit adjustment manual Software system operating system Windows10.64 Professional Edition interface language Chinese and English optional interface Test result output Substrate ID, Substrate Name, Component Name, Defect Name, Defect Picture Power Specifications AC220±10%, 50/60HZ, 1KW Ambient temperature -10-40℃ Environment humidity 20-90%RH (no frosting) Overall size 980*910*1300
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