FPC to PCB Board Pulse-Heated Soldering Machine/Welding Machine
1.Extremely short cycle time with rotary table design. Product loading and
unloading can be done during the heat sealing process.
2.High quality heat seal application up to 0.25mm pitch.
3.Pneumatic bonding head provide up to 3,900N force.
4.Digital programmable pressure control with LCD display.
5.Closed loop PID temperature control with visible LED display.
6.Bonding cycle is triggered by a real time pressure sensor.
7.Floating Thermode ensure consistent pressure and heat transfer along
the flexfoil to LCD and/or PCB.
8.Precision product fixtures (2X), easy exchange, provided with micrometer
alignment and vacuum to fix components.
9.Optional CCD alignment module with frame, camera, lens, monitor and
illumination for fine pitch application.
10.Full microprocessor logic control.
Parameters:
Description:
Hot bar soldering is extremely effective in bonding components and parts
that are dissimilar and difficult to unite. Several examples are listed above,
but there are many other soldering situations that call hot bar reflow soldering
system. This technology, also known as pulse bonding, differs from traditional
soldering since the reflow process uses thermode technology, which is based
on rapid reflow by pulse heating. This procedure allows materials with low
temperature resistance to be soldered at high lead-free temperatures without
damage to the flex. It selectively solders parts by heating them to a temperature
that's high enough to cause their adhesive or solder to melt and then re-solidify
to form a permanent bond.
Rotary Table Design Pulse Bonding Hot Bar Soldering Machine For Flexible Circuits, Ribbon Cables The YSPC-1A Hot Bar Soldering Machine is an excellent tool and extremely effective in bonding components and parts that are different and not easy to stick together. classic hot bar, pulse bonding, resistance soldering equipment applications include flexible circuits, ribbon cables, wires, flex to PCB, flex to LCD, and thermo compression bonding of gold ribbon as found in the telecommunications, computer, automotive, display industries and other. Features Molybdenum alloy head to ensure temperature stability, fast heating speed and long service life. The level of soldering head is adjustable , to ensure uniformpart assembly processing Digital display to control temperature,easyand clear With digital pressure meter, can be preset pressure range Special welding materials It is equipped with precise PID control, phase Angle instead of pulse drive. Little vibration, low noise, no voltage fluctuation Molybdenum alloy soldering head instead of traditional titanium alloy, warmmingfaster, good coefficient of heat transfer, wear-resisting Machine Details 1 . Extremely short cycle time with rotary table design 2 . Product loading and unloading can be done during the heat sealing process 3 . High quality heat seal application up to 0.25mm pitch 4 . Pneumatic bonding head provide up to 3,900N force 5 . Digital programmable pressure control with LCD display 6 . Closed loop PID temperature control with visible LED display 7 . Bonding cycle is triggered by a real time pressure sensor 8 . Floating Thermode ensure consistent pressure and heat transfer along the flexfoil to LCD and/or PCB 9. Precision product fixtures (2X), easy exchange, provided with micrometer alignment and vacuum to fix components 10. Optional CCD alignment module with frame , camera , lens , monitor and illumination for fine pitch application 11. Full microprocessor logic control
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Detailed product description Working conditions: 10-60 ° C, 40%-95% heating time: 1-99.9s Depression (Pa): 0.45-0.70Mpa welding pressure: 1-10KG Thermode: Custom color: silver grey PCB precision welding robot with robot welding machine, detailed description: 1. Multi-axis robots, all using precision stepper motor drive and advanced motion control algorithms to effectively improve End of activity (prompt) positioning accuracy and repeatability (automatic homing without cumulative error),Realize accurate positioning of arbitrary welding in 3D space 2. The robot adopts embedded industrial computer control and can choose single point/single/cycle welding operation. 3. Simple and convenient programming method, you can directly enter the coordinate joint, you can teach re-existing welding Joint position coordinates. Teaching programming is simple and there is no mechanical preparation area Professional manual programs allow beginners to quickly master the essentials. Simple teaching can guide At the end (tip) movement to any position in the 3D space, the operator has no special skills and Professional requirements to achieve human body editing operations. 4. Various welding methods, support spot welding and drag welding, all parameters are set by the user. Meet the requirements of difficult welding and micro welding. Read and save all welding parameters Flexible welding with joint coordinates 5. Welding set at any angle and direction, R-axis control welding kit, 360 degree rotation Degree of freedom. Set the feed time, warm-up time and weld time according to different gaskets and parts. Complex welding through a variety of solder joints 6. Real-time peripherals via 1/0 USB with error alarms and high-speed motion program functions. The intelligent master program is automated and intelligent. PCB precision welding robot with robot welding machine Features: 1. The heating rate of different products is adjustable; 2. Titanium alloy long-life hot electrode, uniform temperature, fast heating; 3. Designed as a horizontally adjusted thermocouple to ensure uniform compression of components; 4. CNC temperature, clear and accurate; 5. With digital meter, preset pressure range; 6. Precise PID control, phasc angle drive; 7. The vibration is small, the noise is small, and the voltage does not fluctuate; 8. The welding head is made of molybdenum alloy with good heat transfer coefficient and wear resistance. PCB Precision Welding Robot with Robot Welding Machine Specifications: Size: 915mmX600mmX880mm Operating Condition: 10-60℃, 40%-95% Working size: X=580mm, Y1=280mm, Y2=280mm, Z=80mm Welding Pressure: 1-10KG Power: AC220V±10% 50HZ 2300W Max speed: X/Y=600mm/s; Z=400mm/S Repeat precision: ±0.02mm (X, Y, Z) Depression(Pa): 0.45-0.70Mpa Heating time: 1-99.9s Memory storge: 256MB(1000 files) Soldering iron: 150W+150W
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High quality, stable performance, cost-effective automatic screw fastening machine provided by 9-year professional Chinese automatic machinery design and manufacturer Suzhou Yushunli Electronics Co., Ltd.
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Function: 1. Touch screen + wireless remote control teach pendant operation 2. The controller adopts man-machine interaction, good data processing capability, powerful network communication functions, and IPC that can execute relatively complicated control algorithms and its near-unlimited storage capacity. 3..Unique fast and high precision temperature control technology based on power compensation, soldering power 400w (optional) 4. Machines can connect to soldering machine inspection cloud-based, like fault pre-warning, and diagnostics intelligent after-sales service cloud platform 5. Machine with blow-type tip cleaning box 6. The fourth generation welding head with precision cylinder and rail buffer and angle adjustment structure 7. The base of the machine is made of sheet metal and CNC machined to ensure the precision and consistency of the parts. It also ensures the stability of the machine operation. 8. The tin-broken system equipped on the machine itself can prevent the tin slag from exploding when the machine is in operation. 9. The X, Y and Z axes of the fuselage adopt double guide structure to improve the stability of the machine operation 10. Digitize the program, modify the parameters directly, change the same tin spot once, insert and delete one click 11. Unlimited procedural recording capabilities 12. Optional pneumatic soldering capability 13. With anti-collision function, it can reduce the damage rate of accidental collision of the machine 14. Multi-user authority management mode to prevent operators from changing parameters by mistake 15. The width of the assembly line is freely adjustable, suitable for most of product soldering. 16. The system display language is Chinese, English and Japanese 17. 400W high-frequency eddy current silver wire heating wire heater Product Description: Product name YS-H7954B Heating 400W Temperature Range 180~450℃ Qty of irons 1 Qty of Work platform 2 Qty of axis 6 Qty Drive system Imported stepper motor imported timing belt X-axis 460 mm Work Range Y-axis 300 mm Z-axis 100 mm R-axis 360˚ X-axis 800mm/Second Y1-axis 800mm/Second Max speed *1 Y2-axis 800mm/Second Z-axis 500mm/Second R-axis 360˚/Second Max weight *2 20 kg X-axis ±0.01mm Repeatability Precision *3 Y-axis ±0.01mm Z-axis ±0.01mm R-axis ±0.01° Teaching format 480 X 272 pixels, 16 million color true color 5 inch LCD Display handheld programmer Max Height 100 mm Qty of programs 1000 Qty of Soldering point 4000 Control System ARM+DSP Addition Function 3 -5 Peripheral Interface RS232、USB Input / Output 12 Total Power 500W Power source AC 220V 50Hz Air Supply 0.3-0.8MPa， Working environment 0~40℃、Humidity 20~90% Outside dimension 754mm（X）×515mm（Y）×808mm（Z） Weight 67 kg
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Features: After four-axis closed-loop stepping, constant control system, etc., combined with Samsung belt, THK slide rails, etc. to achieve repeated accurate positioning. Whether the screw lock is OK or not, the detection signal consists of the following parts: 1. Electric batch torque signal detection (electric batch is automatic electric batch, there is torque feedback signal to the machine, after the machine senses the torque is in place, the feedback signal is normal, otherwise the alarm stops.) 2. Time setting (such as setting the screw lock paying time to 0.3 seconds during programming, when the actual lock is paid, the lock paying time will exceed the set time. 3, float lock time (programming a number, such as 0.03, when the screw lock time is less than this 0.03 stop, the machine will default to the float lock, because the machine does not receive the feedback signal of the torque, did not reach the set Screw locks pay time. Feeder features: The feeder's track size is adjustable, it can adapt to M1-M5 screws, the disc needs to be customized, and the screw length can be used for screws within 20mm. The main function of automatic screw lock machine: 1. With intelligent detection function, it can detect leak lock, floating lock, sliding teeth and so on. 2. Flexibility, standard universal fixture is suitable for screw locks of various models. 3. The versatility is strong, and the screw transfer module can be adapted to the screw lock of M1.4-M5. 4. The device has a small shape, which can be easily placed in the production line, and is equipped with a pre-release function. 5. Double Y-axis design and alternate operation to maximize production efficiency Product Usage: Suitable for screw locks for all types of consumer electronics, such as mobile phones, toys, cordless phones, calculators, navigators, stereos, cameras, laptops, tablets, learning machines, small appliances and other products.
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PCX-800LEDSoft light strip plate soldering machine is a dedicated automatic welding equipment for 5 meter LED strip welding,According to the characteristics of LED equipment 5 meters depth of humanization design, engaged in a variety of different solder joints instead of manual soldering work, solve the manual welding of weld solder joint is not uniform, and other phenomena, and compatible with a variety of types of LED soft strip size of welding, simple operation and high practicability, quality stability, greatly enhance the efficiency.
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Specifications: FPC Soldering Machine YSPC-1A 1. Accurate Tin press,not drag. 2. Accurate heat. 3. Fine-pitch position. 4. Digital program pressure control.
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High Speed Hot Bar Soldering Machine Bonding PCB And Fpc Board Welding Equipment Type: TAB TCP ACA ACF FPC PCB Soldering Max. Working Area: 200mm X 260mm Warranty: One Year Free Air Pressing: 620mm X 690mm X 570mm Force: Up To 3,900N Fixtures: Two
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Detailed Product Description Boding Head: Customize According To Your Product Working Air Pressure: 0.45~0.70Mpa Fixture: Sliding Fixture Warranty: 1 Year Size: 590×640×620mm Weight: 62 Kg
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Features: 1. The first domestic electromagnetic pump technology 2. High efficiency and energy saving 3. Top quality 4. Display the welding status in the whole process 5. Using German imported drip nozzle, high precision Standard machine basic structure module 1. Spray module 2. Preheating the module 3. Welding module (standard machine with inner diameter 6mm nozzle) 4. Transmission system Working principle: After the pre-programmed program of the spray head controls the PCB board to move to the designated position, only the parts that need to be soldered are sprayed with flux. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the required position according to the preset program. Welded parts, and then welded. Fast and convenient programming system Parameters Name Specification Body parameters Device Dimensions 2710(L)*1670(W)*1630(H) Equipment weight (KG) 2000 Maximum PCB board size 510(L)*450(W) Minimum PCB board size 120(L)*50(W) PCB top clearance 120 PCB bottom clearance 60 PCB process side ≥3 Conveyor belt height above ground 900±20 PCB transfer speed 0.2-10 PCB weight (KG) ≤5 PCB thickness (including fixture) 1-6 Adjustable range of conveyor belt 50-450 Conveyor belt width adjustment method Electric PCB transfer direction Left to right Air intake pressure 0.6 Nitrogen supply Provided by customer Nitrogen inlet pressure 0.6 Nitrogen consumption 1.5 Required nitrogen purity ＞99.999 Voltage 380 Frequency 50/60 Maximum power consumption ＜28 Maximum current ＜56 Ambient temperature Machine noise ＜65 Communication Interface SMEMA Welding system Welding X-axis maximum travel 510 Maximum travel of welding Y axis 450 Welding Z axis maximum travel 60 Minimum Nozzle Outer Diameter 5.5 Nozzle inner diameter 2.5-10 Maximum crest height 5 Tin furnace capacity Approx.13kg(Sn63Pb)/ Approx.12kg(lead-free) Maximum Soldering Temperature 330 Tin furnace heating power 1.15 Preheating system Preheat temperature range ＜200 Heating power 24 Heating method Hot air + Infrared Top preheat Hot air Spray system Spray X-axis maximum travel 510 Maximum stroke of spray Y axis 450 Spray height 60 Positioning speed ＜400 Nozzle automatic cleaning function Program control Flux tank capacity 2 Stable and high quality welding---welding module Features and advantages: 1. Independent research and development of electromagnetic pump 2. Stable crest height 3. Special material nozzle (can be used for 3 months) 4. The nozzle is easy to remove and replace 5. Very low maintenance rate 6. Double electromagnetic pump design, double the efficiency 7. Automatic adjustment of double nozzle spacing 8. The welding process can be recorded Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience. Transmission system---transmission track Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability. Perfect preheating----preheating module Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux. selective soldering process Welding process: 1. Transport the PCB to the spray module 2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered 3. The upper hot air and the lower infrared module preheat the PCB 4. The electromagnetic pump is welded according to the programmed path 5. PCB outgoing High precision spray---spray module The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster. All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.
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1.Adopt high quality stainless steel chain for conveying; 2.Adopts the new type cleaning chain device for thoroughly cleaning; 3.Exhaust device adopts large air volume, high air pressure, low noise fan,upper and lower exhaust filter structure, two-stage filter; 4.It can effectively prevent the flux dropping on the surface of PCB and keep it clean; 5.The imported nozzle with small diameter is adopted to adjust the spraying conveniently,which will display the air pressure parameters in numerical value that is convenient for management and operation; 6.Flux supplying with constant pressure, and equips with flux auto adding device; 7.Man-machine interface operation, PLC control; 8.PC+ motion controller control, realize X, Y axis linkage;( for selective spraying option). 9.Stainless steel filter + backflow mechanism is used above the spray, and the lower layer is equipped with air pumping mechanism on both sides of the box, which improves the flux recovery rate; Remarks:The computer and monitor will be configured for the selective sprayer. Specifications: Item YSL-350S YSL-350S(selective spray function) Conveyer Motor 220V 60W Conveyor Speed 0.5-1.8min PCB Size 50-350mm Inlet height 750±20mm Spray drive motor Step Motor 48V Finger Cleaning Pump 220V 10W Exhaust fan 3∮380V 50Hz 750W Air pressure of Spray Fluxer 3-6bar Dimension 1450(L)*1100(W)*1350(H)mm Total Power Consumption Approx. 1.3KW Normal running power 1.0KW Power 3∮380V 50Hz/60Hz Net Weight Approx.350kg Control Type PLC Touch screen+PLC PC+ motion controller Finger Type We now have five different types of fingers as standard finger might not be able to meet customer products’requirements Double hook finger Item Parameter Technical distance ≥4mm PCB thickness ≤3mm Material Titanium alloy Double hook finger (L type) Item Parameter Technical distance ≥4mm PCB thickness For the production with jig, no limit on thickness of jigs Material Titanium alloy Light-duty double Hook Finger Item Parameter Technical distance ≥4mm PCB thickness ≤2.5mm Material Material is stainless steel and titannium alloy Spring pressed finger Item Parameter Technical distance ≥4.5mm PCB thickness ≤5mm Material Support chip is titanium alloy,tabletting is stainless steel D-40 duchbill finger Item Parameter Technical distance ≥3mm PCB thickness ≤2mm Material Titanium alloy
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