Advanced Tech Pulse Heat Hot Bar Soldering Machine With Flexible Fixture YSPP-1S
Specification:
Data lines Link welding machine
1. Accurate Tin press,not drag
2. Accurate heat
3. Fine-pitch positioning
4. Precision
Technology parameters
| Model | YSPP-1S |
| Max. Working Area | 200mm X 260mm |
| Fixture | 1 set |
| working air pressure | 0.45-0.7Mpa |
| Temperature setting | 20-500°C |
| Temperature precision | ±2°C |
| hot-pressing time | 1-99 s |
| force head pressure | 0.1-0.6 MPa |
| voltage | 110V/220V |
| Size | 620mm X 690mm X 570mm |
| Weight | 90Kg |
| momentary welding Power | 2000W |
Detailed Product Description:
1. For electronics, cell phones, computers, PCB, FPC (flexible printed circuit board)
2. Mold make of SKD-11 Steel,Blade is SKD-9(From Japan),Rigorous Job!!!!
Technical characteristics:
1. Structural precision, the load evenly, to eliminate internal stress
2. Safe, easy to operate
3. Electronic component won't short circuit
Feature:
1. Closed Loop PID temperature control with visible LED display
2. LCD display programmable pressure switch for precise force control
3. Each heating cycle is triggered by a real time pressure sensor
4. Floating thermode ensures consistent pressure and heat transfer
between the thermode head and the parts to be joined
5. Silicon rubber can be fitted in bonding Heat Seal Connectors
between LCD and PCB
6. Standard workpiece holder is mounted on a linear guideway and
designed to allow for easy changeover and repeatable operation
7. Parts registration is adjusted by micrometer and secured by vacuum
lock
8. Optional CCD system for fine pitch component
Our Advantage :
1. Engineer overseas tranning for customers
2. Promise day technical support services
3. Limit the handling of complaints, half an hour back to customers
4. Reliable machine maker,we get Experts--15,each one got over six years experience,equipment quality will be satisfying.
Rotary Table Design Pulse Bonding Hot Bar Soldering Machine For Flexible Circuits, Ribbon Cables The YSPC-1A Hot Bar Soldering Machine is an excellent tool and extremely effective in bonding components and parts that are different and not easy to stick together. classic hot bar, pulse bonding, resistance soldering equipment applications include flexible circuits, ribbon cables, wires, flex to PCB, flex to LCD, and thermo compression bonding of gold ribbon as found in the telecommunications, computer, automotive, display industries and other. Features Molybdenum alloy head to ensure temperature stability, fast heating speed and long service life. The level of soldering head is adjustable , to ensure uniformpart assembly processing Digital display to control temperature,easyand clear With digital pressure meter, can be preset pressure range Special welding materials It is equipped with precise PID control, phase Angle instead of pulse drive. Little vibration, low noise, no voltage fluctuation Molybdenum alloy soldering head instead of traditional titanium alloy, warmmingfaster, good coefficient of heat transfer, wear-resisting Machine Details 1 . Extremely short cycle time with rotary table design 2 . Product loading and unloading can be done during the heat sealing process 3 . High quality heat seal application up to 0.25mm pitch 4 . Pneumatic bonding head provide up to 3,900N force 5 . Digital programmable pressure control with LCD display 6 . Closed loop PID temperature control with visible LED display 7 . Bonding cycle is triggered by a real time pressure sensor 8 . Floating Thermode ensure consistent pressure and heat transfer along the flexfoil to LCD and/or PCB 9. Precision product fixtures (2X), easy exchange, provided with micrometer alignment and vacuum to fix components 10. Optional CCD alignment module with frame , camera , lens , monitor and illumination for fine pitch application 11. Full microprocessor logic control
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Function: 1. Touch screen + wireless remote control teach pendant operation 2. The controller adopts man-machine interaction, good data processing capability, powerful network communication functions, and IPC that can execute relatively complicated control algorithms and its near-unlimited storage capacity. 3..Unique fast and high precision temperature control technology based on power compensation, soldering power 400w (optional) 4. Machines can connect to soldering machine inspection cloud-based, like fault pre-warning, and diagnostics intelligent after-sales service cloud platform 5. Machine with blow-type tip cleaning box 6. The fourth generation welding head with precision cylinder and rail buffer and angle adjustment structure 7. The base of the machine is made of sheet metal and CNC machined to ensure the precision and consistency of the parts. It also ensures the stability of the machine operation. 8. The tin-broken system equipped on the machine itself can prevent the tin slag from exploding when the machine is in operation. 9. The X, Y and Z axes of the fuselage adopt double guide structure to improve the stability of the machine operation 10. Digitize the program, modify the parameters directly, change the same tin spot once, insert and delete one click 11. Unlimited procedural recording capabilities 12. Optional pneumatic soldering capability 13. With anti-collision function, it can reduce the damage rate of accidental collision of the machine 14. Multi-user authority management mode to prevent operators from changing parameters by mistake 15. The width of the assembly line is freely adjustable, suitable for most of product soldering. 16. The system display language is Chinese, English and Japanese 17. 400W high-frequency eddy current silver wire heating wire heater Product Description: Product name YS-H7954B Heating 400W Temperature Range 180~450℃ Qty of irons 1 Qty of Work platform 2 Qty of axis 6 Qty Drive system Imported stepper motor imported timing belt X-axis 460 mm Work Range Y-axis 300 mm Z-axis 100 mm R-axis 360˚ X-axis 800mm/Second Y1-axis 800mm/Second Max speed *1 Y2-axis 800mm/Second Z-axis 500mm/Second R-axis 360˚/Second Max weight *2 20 kg X-axis ±0.01mm Repeatability Precision *3 Y-axis ±0.01mm Z-axis ±0.01mm R-axis ±0.01° Teaching format 480 X 272 pixels, 16 million color true color 5 inch LCD Display handheld programmer Max Height 100 mm Qty of programs 1000 Qty of Soldering point 4000 Control System ARM+DSP Addition Function 3 -5 Peripheral Interface RS232、USB Input / Output 12 Total Power 500W Power source AC 220V 50Hz Air Supply 0.3-0.8MPa， Working environment 0~40℃、Humidity 20~90% Outside dimension 754mm（X）×515mm（Y）×808mm（Z） Weight 67 kg
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Features: 1. The first domestic electromagnetic pump technology 2. High efficiency and energy saving 3. Top quality 4. Display the welding status in the whole process 5. Using German imported drip nozzle, high precision Standard machine basic structure module 1. Spray module 2. Preheating the module 3. Welding module (standard machine with inner diameter 6mm nozzle) 4. Transmission system Working principle: After the pre-programmed program of the spray head controls the PCB board to move to the designated position, only the parts that need to be soldered are sprayed with flux. After spraying and preheating, the electromagnetic pump platform drives the electromagnetic pump to move to the required position according to the preset program. Welded parts, and then welded. Fast and convenient programming system Parameters Name Specification Body parameters Device Dimensions 2710(L)*1670(W)*1630(H) Equipment weight (KG) 2000 Maximum PCB board size 510(L)*450(W) Minimum PCB board size 120(L)*50(W) PCB top clearance 120 PCB bottom clearance 60 PCB process side ≥3 Conveyor belt height above ground 900±20 PCB transfer speed 0.2-10 PCB weight (KG) ≤5 PCB thickness (including fixture) 1-6 Adjustable range of conveyor belt 50-450 Conveyor belt width adjustment method Electric PCB transfer direction Left to right Air intake pressure 0.6 Nitrogen supply Provided by customer Nitrogen inlet pressure 0.6 Nitrogen consumption 1.5 Required nitrogen purity ＞99.999 Voltage 380 Frequency 50/60 Maximum power consumption ＜28 Maximum current ＜56 Ambient temperature Machine noise ＜65 Communication Interface SMEMA Welding system Welding X-axis maximum travel 510 Maximum travel of welding Y axis 450 Welding Z axis maximum travel 60 Minimum Nozzle Outer Diameter 5.5 Nozzle inner diameter 2.5-10 Maximum crest height 5 Tin furnace capacity Approx.13kg(Sn63Pb)/ Approx.12kg(lead-free) Maximum Soldering Temperature 330 Tin furnace heating power 1.15 Preheating system Preheat temperature range ＜200 Heating power 24 Heating method Hot air + Infrared Top preheat Hot air Spray system Spray X-axis maximum travel 510 Maximum stroke of spray Y axis 450 Spray height 60 Positioning speed ＜400 Nozzle automatic cleaning function Program control Flux tank capacity 2 Stable and high quality welding---welding module Features and advantages: 1. Independent research and development of electromagnetic pump 2. Stable crest height 3. Special material nozzle (can be used for 3 months) 4. The nozzle is easy to remove and replace 5. Very low maintenance rate 6. Double electromagnetic pump design, double the efficiency 7. Automatic adjustment of double nozzle spacing 8. The welding process can be recorded Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience. Transmission system---transmission track Integrated chain transmission system and roller transmission system. Among them, the reheating module and the spraying module are driven by chains. The welding module adopts roller drive, which can greatly improve the positioning accuracy and repeatability. Perfect preheating----preheating module Combining upper and lower preheating is also perfect for lead-free soldering or multi-layer PCBs. The upper hot air preheating has been used in Nitto reflow soldering for many years, with stable performance, it can evenly disperse the heat on the PCB. The lower infrared preheating can open the preheating pipes in different areas according to the size of the PCB to save energy. At the same time, the welding module also provides the upper hot air preheating, which can ensure the preheating temperature during the whole welding process and guarantee the perfect performance of the flux. selective soldering process Welding process: 1. Transport the PCB to the spray module 2. The flux spray moves to the command position and selectively sprays the position that needs to be soldered 3. The upper hot air and the lower infrared module preheat the PCB 4. The electromagnetic pump is welded according to the programmed path 5. PCB outgoing High precision spray---spray module The standard machine adopts precision drop nozzle imported from Germany, the diameter of the nozzle is 130μm, which can evenly spray the flux on the required welding area. The minimum spray area is 3mm, saving at least 90% flux compared to traditional spray. According to user needs, in the case of low precision of spray area size, spray nozzles are also provided to make the spray process faster. All module movements are driven by private clothes and ball screws, the movement process is smooth and stable, and the repeatability can reach 0.05mm.
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1.Adopt high quality stainless steel chain for conveying; 2.Adopts the new type cleaning chain device for thoroughly cleaning; 3.Exhaust device adopts large air volume, high air pressure, low noise fan,upper and lower exhaust filter structure, two-stage filter; 4.It can effectively prevent the flux dropping on the surface of PCB and keep it clean; 5.The imported nozzle with small diameter is adopted to adjust the spraying conveniently,which will display the air pressure parameters in numerical value that is convenient for management and operation; 6.Flux supplying with constant pressure, and equips with flux auto adding device; 7.Man-machine interface operation, PLC control; 8.PC+ motion controller control, realize X, Y axis linkage;( for selective spraying option). 9.Stainless steel filter + backflow mechanism is used above the spray, and the lower layer is equipped with air pumping mechanism on both sides of the box, which improves the flux recovery rate; Remarks:The computer and monitor will be configured for the selective sprayer. Specifications: Item YSL-350S YSL-350S(selective spray function) Conveyer Motor 220V 60W Conveyor Speed 0.5-1.8min PCB Size 50-350mm Inlet height 750±20mm Spray drive motor Step Motor 48V Finger Cleaning Pump 220V 10W Exhaust fan 3∮380V 50Hz 750W Air pressure of Spray Fluxer 3-6bar Dimension 1450(L)*1100(W)*1350(H)mm Total Power Consumption Approx. 1.3KW Normal running power 1.0KW Power 3∮380V 50Hz/60Hz Net Weight Approx.350kg Control Type PLC Touch screen+PLC PC+ motion controller Finger Type We now have five different types of fingers as standard finger might not be able to meet customer products’requirements Double hook finger Item Parameter Technical distance ≥4mm PCB thickness ≤3mm Material Titanium alloy Double hook finger (L type) Item Parameter Technical distance ≥4mm PCB thickness For the production with jig, no limit on thickness of jigs Material Titanium alloy Light-duty double Hook Finger Item Parameter Technical distance ≥4mm PCB thickness ≤2.5mm Material Material is stainless steel and titannium alloy Spring pressed finger Item Parameter Technical distance ≥4.5mm PCB thickness ≤5mm Material Support chip is titanium alloy,tabletting is stainless steel D-40 duchbill finger Item Parameter Technical distance ≥3mm PCB thickness ≤2mm Material Titanium alloy
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