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Full Automatic Dicing System YSL-2000AD Description of Auto dicing
2.The dicing position align automatically.
3.Complete the dicing process of material automatically .
4.Use pure water and compressed air to clean and dry the dicingmaterial.
5.Sent the dicing material automatically to the magazine .
Applications
3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃).
4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.
5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist.
6.Please follow the product manual we provided for operation strictly.
Full Auto Dicing System YSL-2000AD Features of products
1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc.
System compositionproject | Unit | Specification | |
Dimensions of processing | mm | Φ300 | |
Dimensions of working platform | mm | Φ350 | |
X-axis | Working stroke | mm | 500 |
Cutting speed | mm/sec | 0.05 ~ 400 | |
Resolution | mm | 0.0001 | |
Y-axis | Working stroke | mm | 650 |
Resolution | mm | 0.0001 | |
Repeat positioning accuracy | mm | 0.001 / 310 | |
Z-axis | Working stroke | mm | 60 (2 Inch blade) |
Resolution | mm | 0.0001 | |
Θ-axis | Angle of rotation | Deg | 360 |
Spindle | Power | KW | 2.4*2 set |
Speed | Rpm | 5000 ~ 60000 | |
Machine’s specifications | Power supply | V | 3P 220 (50 ~ 60 Hz) |
Machine power | KW | 8 | |
Power air pressure | MPa | 0.6 ~ 0.68 | |
Air consumption | L/min | 250 | |
Cutting water consumption | L/min | 6.5 | |
Cooling water consumption | L/min | 2.5 | |
Physical dimension | mm | 1262*1704*2023 | |
Machine net weight | KG | 1900 |
Other Discription
.tt{font-size:15px;line-height:30px;width:680px;} .tt table td{border: 1px #333 solid;padding: 5px;} .tt table {border-collapse: collapse;} Applications Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting . Features of products • Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc. • Can meet the high precision cutting maximum diameter of 300 mm materials. • High rigidity structure design is adopted to ensure high precision and high stability of cutting process. • CCD automatic positioning and calibration. • Real-time monitoring of the air pressure, water pressure, current and other values of the system to avoid spindle damage. • Cutting spindle: 2.4 kw × 1set (Max: 60,000 rpm) • Repeat positioning accuracy: 0.001mm • Cutting speed: 0.05 ~ 400 mm/sec • Standard collocation blade: 2 Inch (Max: 3 Inch)
MORE>.tt{font-size:15px;line-height:30px;width:680px;} .tt table td{border: 1px #333 solid;padding: 5px;} .tt table {border-collapse: collapse;} Introduction: Auto-dicing system, refers to a dicing system which all using full automatic operation from a series of processes of feeding, position calibration, cutting, cleaning / drying and unloading. Process description 1. Mechanism remove it from magazine, and send it to the temporary table. 2. Unloading robot will move the dicing material to chunk for dicing process. 3. Feeding robot move the dicing material to the cleaning platform for cleaning and drying process. 4. Unloading robot send material having been cleaned and dried to the temporary table. 5. Robot send the dicing material to the magazine .
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MORE>Features: 1.Used for cleaning solder paste, glue,etc 2. Stainless steel cabinet with good reliability and can resisit any hurt by acid and alkali cleaning chemistry. 3. Completely pneumatic operating without fire risk. 4. Cleaning in closed-loop which make lowest cleaning solvent consumption 5. Equipped with high precision tri-filtering system 6. Special design on air exhaust can reduce cleaning chemistry consumption 7. Good adaptability for compressor air(only 0.45Mpa could run ) 8. Cleaning and drying process can be easily control with one-button operation Specification:Pneumatic Stencil Cleaning System 304 Stainless steel SMT Stencil cleaning machine Application stencil,glue screen ,copper screen Application stencil size Standard 29 inch and below Clean liquid capacity Max 50L ,Min 20 L Cleaning fluid volume 40L Cleaning mothed Rotary double side pressure injection and high pressure air praying ( cleaning and drying ) Clean time 2~4 min(stencil and copper net) Rinse time 2~4 min(stencil and copper net ) Dry time 2~5 min External air supply 0.4Mpa~0.6Mpa Air consumption 400~600L/Min*2 Air outlet size Φ125*25mm Weight 320Kg Dimension 980mm(L)*700mm(W)*1730mm(H) Tin filter mothed Three class filter(10μm,5μm,1μm) Cleaning Application Apply to cleaning stencil ,copper screen,Micro screen and Crystal disk
MORE>Device overview YSL-660 series automatic PCBA board cleaning machine; is an on-line automatic PCBA board special cleaning machine, suitable for traditional board washing water, without manual contact with cleaning agent, the equipment combines PCBA board transmission technology with brush cleaning technology Combined, multiple brushes in all directions, front, back, left and right, cleaning without dead ends, to ensure that the PCBA board meets the cleanliness requirements. It is suitable for cleaning the welding surface of single-sided PCBA board, and will not wet the front components. Machine Features 1. The machine has a unique body structure, stable performance and the highest cleaning effect in the industry. 2. It is specially used for the cleaning of tin beads, flux traces and scratches. 3. Imported brown brush, anti-static brush, will not generate static electricity and will not hurt the PCBA board. 4. It is suitable for PCB boards with board edges, (the board edge distance is at least 1.5mm), and the PCBA board adapts to the width range. 5. Thickened shrapnel claw ensures that the PCBA board will not shift during transportation. 6. Cleaning agent automatic coating system: ensure that the welding surface of the PCBA board can be evenly coated with washing water without affecting the surface of other parts. 7. Disc brush + two rollers: ensure that the PCBA board is cleaned in place in all directions without dead ends. 8. The cleaning brush height and speed (stepless speed change) can be adjusted to adapt to different levels of cleaning needs. 9. The waste generated by the work is automatically gathered in the filter box at the lower part of the machine, which is convenient for cleaning. 10. Driven by high-quality electronic speed-regulating motor, the motor speed is steplessly adjustable and durable. 11. Powered by 220 volts. Easy to use. 12. Adopt brand electrical appliances and control system to ensure the reliability and stability of the control system. 13. Adopt modular control. PCB/PCBA Structure and function 1. Equipment structure: including feeding and connecting mechanism, transportation mechanism, brush cleaning system, circulating filter system, air drying system, PLC program controller, and other automatic control systems. Each system is an independent modular design, easy to operate and easy to maintain. 2. The whole machine is automatically controlled by PLC, with complete functions and two operating modes, automatic and manual. The automatic mode (economy operation mode) can significantly reduce the consumption of cleaning agent and electric energy. 3. The disc brush and the roller brush simultaneously clean the bottom of the PCB A board in all directions, front, back, left and right, and there is no dead angle for cleaning; 4. Cleaning module Equipped with a completely closed three-stage automatic circulation filtration system, which continuously filters and cleans the stains, so that the cleaning liquid is always maintained at a high level of activity, and the cleaning liquid is recycled. 5. The cleaning liquid tank is equipped with low liquid level alarm and over-limit liquid level alarm functions. 6. The air-drying device acts on the cleaned PCB A board through the fan to make the surface dry quickly. 7. The motors of the wet cleaning module and the dry cleaning module are independent, and the speed can be adjusted independently. The height can be adjusted independently. Model YSL-660 YSL-660N Maximum size of PCBA board: 350mm(L) x 350mm(W) 550mm(L) x550mm(W) External dimensions: L1880*W870*H980±2mm L2150*W970*H980±2mm Coating Roller Size: φ100mm φ100mm Disc brush size: φ350mm φ550mm Spindle speed: 0-500 rpm (adjustable) 0-500 rpm (adjustable) Operating Voltage: 220V/50HZ 220V/50HZ Total power: 1(KW) 2.2(KW) Transmission speed: 0.05~1.8m/min(stepless speed change) 0.05~1.8m/min(stepless speed change) Structure and function Primary Wet Cleaning Module It consists of two sets of abrasive brushes and two sets of spray pipes. The PCB board is brushed by reverse rotation, and the cleaning liquid is returned to the circulation system. Secondary dry cleaning module Contains a set of disc brown brushes that rotate in reverse to clean the PCBA board. Three-stage wet cleaning module It consists of a set of roller abrasive brushes and a set of spray pipelines. The PCBA board is brushed by reverse rotation, and the cleaning liquid is returned to the circulation system. Four-stage dry cleaning module Contains a set of disc brown brushes that rotate in a positive direction to clean the PCBA board. Machine structure and features 1.Touch screen control, the machine has the function of automatically adding and draining liquid medicine, and displaying the liquid level in real time 2.Liquid level control system: When the liquid level in the liquid storage tank drops to the low level warning line, the liquid level controller will send an alarm signal to prompt manual replenishment. 3.Imported anti-static brushes are used, which are wear-resistant, have a long service life and reduce maintenance costs. 4.Precise induction, more energy-saving and efficient, and reduce the cost of use. 5.Independent air outlets on both sides will not cause environmental pollution, more environmentally friendly and adjustable. Cleaning agent circulation system 1. Cleaning tank 2. Liquid storage tank 3. Primary filter 4. Sedimentation tank 5. Reservoir 6. Circulating pump Control System Manual operation mode Each system function can be completed manually one by one Fully automatic operation mode 1. When there is no PCBA board in the machine, the system will judge. At this time, the brush will be cleaned and the water pump will enter the stop state. 2. The cleaning fluid circulation system enters a fully closed state cleaning process Project Craft name Cleaning introduction Cleaning speed Cleaning method Cleaning box Note 1 Primary cleaning Wet Type Adjustable Roller brush (black) Custom made Anti-static material 2 Secondary dry cleaning Dry type Adjustable Disc Brush (Black) Custom made Anti-static material 3 Three-stage cleaning Wet Type Adjustable Roller brush (black) Custom made Anti-static material 4 Level 4 Dry Cleaning Dry type Adjustable Disc Brush (Black) Custom made Anti-static material
MORE>Device overview 1. For the surface cleaning of SMT PCB and PCBA boards in the electronics industry, the most advanced cleaning process in the industry is used to achieve 100% cleanliness and environmental protection. 2. The machine consists of cleaning system, rinsing system, fine rinsing, drying system and filtering system. 3. The equipment uses water-based liquid cleaning agent and DI water for rinsing, without any safety hazard, and no harm to personnel. Cleaning objects: PCBA Flux Cleaning Passive Components Flux Cleaning Semicon Flux Cleaning Main structural components: The equipment is mainly composed of rack, spray cleaning system, spray rinsing system, fine rinsing system, cleaning basket moving mechanism, cleaning liquid tank, rinsing liquid tank, electric heating air system, water circulation system, spray room, hot air drying system, The electrical control box is composed. Working diagram: a. The heating systems of the cleaning liquid tank, the fine rinsing liquid tank and the initial rinsing liquid tank are independently controlled. b. Waste water is generated by overflow, which greatly saves water consumption. Cleaning, fine rinsing, initial rinsing, equipped with independent pump, independent control, to eliminate the phenomenon of liquid channeling. The chemical isolation ensures the cleanliness of the rinse water and improves the cleaning quality of the product. Introduction of Nozzle and Boom Structure Adjustable nozzle pressure: 30~90PSI Number of spray rods: 4 (fixed) Schematic diagram of the upper spray boom Schematic diagram of the middle boom 1 in the middle (360°rotation) and 4 in the bottom (fixed); 9 in total Number of nozzles: 98 refer to the diagram on the right Advantages: to achieve all-round spray cleaning of PCBA without dead angle, which is superior to the traditional design of 360° rotating spray bars in the upper middle and lower parts. Schematic diagram of the lower boom Technical Specifications Machine dimensions (mm):L1670*W1100*H1860 Voltage:Three-phase 380V (three-phase five-wire) Total power:33KW Rated current:50A Gas source:0.4-0.6Mpa Exhaust vent:Ø125 Cleaning tank volume:42L Initial rinse tank volume:28L Fine rinse tank volume:55L Filter element:0.2μm Basket size:500MM*550*100MM (upper and lower layers) Cleaning time:8-10Min can be set Cleaning method:Spray cleaning-spray initial rinsing-spray fine rinsing-wind drying Operation control:PLC+touch screen (one key start) Feature of product 1. A high-pressure spray system specially used for water-based cleaning solutions to clean PCB/PCBA and other processes. 2. Three-liquid tank, equipped with heating system, to meet the needs of cleaning, initial rinsing, fine rinsing and hot air drying. 3. Process flow: cleaning - chemical isolation - rinsing (open loop/closed loop) - drying. 4. Prepare advanced automatic touch screen operation software, save program files, use and simplify. 5. The system counting function can automatically accumulate the number of cleaning PCB boards and the number of circulating filtration times. 6. The liquid and pump pressure can be displayed through the panel pressure gauge, which can timely feedback the operation status of the equipment. 7. The cleaning pressure can be adjusted independently, with a visual window, and the pressure can be adjusted according to the cleaning requirements of the PCB board. 8. The conductivity monitors the rinsing solution to ensure cleanliness, and the conductivity can be set to meet the process requirements of different PCB boards. 9. The overall stainless steel body is sturdy and durable, resistant to acid, alkaline and other cleaning fluids. 10. The overflow method is adopted for rinsing, and the fine rinsing water overflows to the initial rinsing box, and there will be no repeated pollution. 11. High-pressure fan + hot air drying, the drying effect is faster and more thorough. 12. Lower operating cost, only 80-120ml of liquid is needed for each cleaning, and the residual liquid is directly recovered by the pipeline and pump after cleaning, which can reduce the consumption of liquid by 50%. Comparison of cleaning examples Before cleaning After cleaning Before cleaning After cleaning
MORE>Basic Description The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade. Operation procedures Wafer or Strip Tape mounting Dicing Cleaning UV seperation Description of Semi-auto dicing The semi-auto dicing system, refers to a dicing system that loader and unloader by hand and only the procedure is automated in the process of dicing. The system is not equipped with automatic cleaning, drying, etc. Main procedures Feeding by hand Position align Auto-cutting Unloading by hand 1.Operator manually place the material being cut on work platform. 2.The cutting position is automatically calibrated. 3.Press the start button to automatically complete the dicing process of material. 4.Operator take the material manually being cut from the work platform. Applications Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting . Ceramic substrate Silicon rubber Lead frame Silicon wafer PCB Glass Operating Requirements 1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%. 2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃. 3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃). 4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 6.Please follow the product manual we provided for operation strictly. Semi-dicing system YSL-1000SD Features of products 1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc. 2.Can meet the high precision cutting maximum diameter of 300 mm materials. 3.High rigidity structure design is adopted to ensure high precision and high stability of cutting process. 4.CCD automatic align. 5.Real-time monitoring of the system's air pressure, water pressure, current and other values to avoid spindle damage. 6.Cutting Spindle : 2.4 kw × 1set (Max: 60,000 rpm) 7.Repeat positioning accuracy: 0.001mm 8.Cutting speed: 0.05 ~ 400 mm/sec 9.Standard matching blade: 2 Inch (Max: 3 Inch) Case Sharing System compositionproject Unit Specification Dimensions of processing mm Φ300 Dimensions of working platform mm Φ350 X-axis Working stroke mm 340 Cutting speed mm/sec 0.05 ~ 400 Resolution mm 0.0001 Y-axis Working stroke mm 310 Resolution mm 0.0001 Repeat positioning accuracy mm 0.001 / 310 Z-axis Working stroke mm 60 (2 Inch blade) Resolution mm 0.0001 Θ-axis Angle of rotation Deg 360 Spindle Power KW 2.4 Speed Rpm 5000 ~ 60000 Machine’s specifications Power supply V 3P 220 (50 ~ 60 Hz) Machine power KW 4 Power air pressure MPa 0.5 ~ 0.6 Air consumption L/min 200 Cutting water consumption L/min 4 Cooling water consumption L/min 1.5 Physical dimension mm 1040×1080×1750 Machine net weight KG 850 Other Discription Optional equipment 1.Function of blade damage detection; 2.Automatic setting function; 3.Dicing visual function; 4. Using dicing blade with 3 Inch. Ordinary 8 inch working platform can only put 2pcs material. SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time. 1.Reduce the loading times; 2.Meet the larger size of the product; 3.Promote more than 8% efficiency.
MORE>Basic Description The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade. Operation procedures Wafer or Strip Tape mounting Dicing Cleaning UV seperation Description of Auto dicing Auto-dicing system, refers to a dicing system which all using full automatic operation from a series of processes of feeding, position calibration, cutting, cleaning / drying and unloading. Main procedures Feeding Position align Auto-dicing cleaning /drying Unloading automatically automatically 1.Remove the dicing material automatically and transfer to the working platform from the magazine . 2.The dicing position align automatically. 3.Complete the dicing process of material automatically . 4.Use pure water and compressed air to clean and dry the dicingmaterial. 5.Sent the dicing material automatically to the magazine . Applications Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting . Ceramic substrate Silicon rubber Lead frame Silicon wafer PCB Glass Operating Requirements 1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%. 2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃. 3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃). 4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 6.Please follow the product manual we provided for operation strictly. Full Auto Dicing System YSL-2000AD Features of products 1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc. 2. Feeding, position align, cutting, cleaning / drying and unloading all automatically completed. 3. Can meet the high precision cutting maximum diameter of 300 mm materials. 4.Double spindle cutting simultaneously, more than 85% higher than that of single spindle cutting capacity. 5.CCD automatic align. 6.Real-time monitoring system of the pressure, water pressure, current, etc., to avoid damage to the air spindle. 7.Dicing spindle: 2.4 kw × 2set (Max: 60,000 rpm) 8.Repeat positioning accuracy : 0.001mm 9.Cutting speed: 0.05 ~ 400 mm/sec 10.Each magazine can be stored 20 ~ 30 layers of frame. 11.Standard collocation of using blade size: 2 Inch(Max:3 Inch) Processdescription 1.Mechanism remove it from magazine, and send it to the temporary table. 2.Unloading robot will move the dicing material tochunk.fordicing process. 3.Feeding robot move the dicing material to the cleaning platform for cleaning and drying process. 4.Unloading robot send material having been cleaned and dried to the temporarytable. 5.Robot send the dicing material to the magazine . Case Sharing System compositionproject Unit Specification Dimensions of processing mm Φ300 Dimensions of working platform mm Φ350 X-axis Working stroke mm 500 Cutting speed mm/sec 0.05 ~ 400 Resolution mm 0.0001 Y-axis Working stroke mm 650 Resolution mm 0.0001 Repeat positioning accuracy mm 0.001 / 310 Z-axis Working stroke mm 60 (2 Inch blade) Resolution mm 0.0001 Θ-axis Angle of rotation Deg 360 Spindle Power KW 2.4*2 set Speed Rpm 5000 ~ 60000 Machine’s specifications Power supply V 3P 220 (50 ~ 60 Hz) Machine power KW 8 Power air pressure MPa 0.6 ~ 0.68 Air consumption L/min 250 Cutting water consumption L/min 6.5 Cooling water consumption L/min 2.5 Physical dimension mm 1262*1704*2023 Machine net weight KG 1900 Other Discription Optional equipment 1.Function of blade damage detection; 2.Automatic setting function; 3.Dicing visual function; 4. Using dicing blade with 3 Inch. Ordinary 8 inch working platform can only put 2pcs material. SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time. 1.Reduce the loading times; 2.Meet the larger size of the product; 3.Promote more than 8% efficiency.
MORE>Chiller Model YSL-C01 YSL-C02 YSL-C03 YSL-C04 Tank capacity (L) 20 40 60 80 Flow rate (3bar, L/min) 10 20 30 40 Matching dicing system DS1000 / 1SET DS1000 / 2SET DS1000 / 4SET DS1000 /6SET AD2000/1SET AD2000/2SET AD2000/3SET Temperature to be set 15 ~ 30°C Dimensions (WxDxH mm) 700 X 770 X 1120 800 X 860 X 1320 Machine’s weight(KG) 280 350 Power supply 3P , 220V (50 ~ 60 Hz),5A Tape Mounter Trial product size 6 ~ 12 Inch Thickness 150 ~ 800μm Blue film/UV tape UV tape size Width≤300mm, Diameter≤200mm, Thickness 0.05~ 0.2mm Power supply AC 220 50~60Hz 5A Machine power 400W Air Pressure ≥0.5Mpa Dimensions (W×D×H mm) 700×910×610 Machine’s weight(KG) 60 Spin Cleaner Trial product size 3~12 Inch Cleaning pressure 2.0~8.5 Mpa Spindle speed 600~3000 rpm Cleaning / drying time setting 3~2000 S Man-machine interface 5.7 Inch Component replacement time <15 min Dimensions (WxDxH mm) 500 x 900 x 1250 Power supply AC 220 50~60Hz Air Pressure ≥0.6Mpa optional equipment Hot D.I Water ( 0~80℃ ) UV Irradiator Trial product size 6 ~ 12 Inch Air 3 kg/cm2 Gas flow 1 L/min (Adjustable) UV lamp UV-A Wavelength 352 nm Lamp life 3000 Hr Power supply AC220 50 ~ 60 Hz Dimensions(WxDxH mm) 520 x 650 x 300 Machine’s weight(KG) 32 Blue film/UV tape Dicing blade Square cassette(6-12 Inch) Circular cassette(6-12 Inch)
MORE>Equipment overview: for the electronic industry SMT steel mesh, copper mesh, wire mesh, microporous mesh and crystal disk and other types of screen cleaning; The equipment completely uses compressed air as energy, does not use electricity, does not exist any fire hazard, adopts the humanized design, one-button operation, easy to complete the cleaning, drying work; Is a high performance pneumatic automatic cleaning equipment from cleaning to drying process, using air pressure automatic operation; The cleaning fluid is recycled, low loss; Application field Cleaning object Cleaning process cycle diagram Schematic diagram of the principle of steel net drying 1.Side wall intake blow dry 2.Separate air and liquid passages Product structure and function Suitable for steel mesh size L750 × W750 × H40(mm) 【Extra large size to order】 Overall dimensions L1000*W700*H1730(mm) Maximum volume of tank 50L Optimum liquid usage 40L Cleaning method 360°Rotary double side isobaric injection High pressure injection (cleaning + blow drying) Cleaning time 2-4min The drying time 2-5min An external gas source 0.4~ 0.6 (Mpa) Gas consumption 400 ~600( L/Min) Exhaust port size Φ125×H25(mm) Filtration system (Level 1) Primary filter element filtration: 10 µM (to filter impurities and labels) Filtration System (Level 2) Secondary filter element filtration: 5 parts (to filter solder paste and rosin particles) Filtration system (level 3) Three-stage filter element filtration: 1 rod (to filter solder paste and rosin particles) Machine weight 240KG Related parameters of the three-stage filter system Project Filter Brand Filter element replacement cycle Level 1 10μm Impurities/Labels HDX 12 Months Level 2 5μm Tin ball/rosin pellet HDX 1~2 Months Level 3 1μm Solder paste/rosin particles HDX 1~2 Months Project Parameter Cleaning fluid Alcohols, water - based solvents are suitable Applicable to screen size ≤A 29-inch screen can be cleaned Cleaning time 3-5 minutes The drying time 3-5 minutes Consumption of cleaning fluid 120ml/Pcs The product features 1. All stainless steel body: beautiful, wear resistance, corrosion resistance, in line with environmental requirements and standards; 2. Full pneumatic operation, no electricity, no fire and other safety hazards; 3. Side wall inlet and blow-drying design; 4. Humanized design: one-click operation and automatic draining function, the operation is very simple; 5. Replaceable modular controller and quick plug design, maintenance is also very simple and convenient; 6. Two-stage filtration system, low exhaust outlet and S-type exhaust pipe design: solvent circulation, low liquid consumption; 7. High density isobaric bilateral rotating cleaning nozzle, strong cleaning force, does not destroy the tension of steel mesh. 8. Systematic integration of global quality control devices, to ensure good quality, stable performance, long service life; Maintenance and Maintenance Replaceable modular controller and quick plug design, easy and convenient maintenance 1.Automatic filling and draining 2.Controller Maintenance Replace the filter element: 1. Open the bin door at the lower right of the device, remove the filter cartridge with a wrench and take out the built-in old filter element, and install the new filter element after cleaning. Note: When replacing the filter element, it is necessary to wear industrial rubber gloves to drain the liquid in all pipes, liquid storage tanks and filters inside the equipment. So as not to pollute the newly replaced filter element, and not to achieve a good filtration effect. 2. Use a special wrench to open it 3. Remove the filter cartridge clockwise to tighten and counterclockwise to loosen. After replacing the new filter element, install and tighten it. Then start the machine and check the filter for liquid leakage. If yes, tighten it again until there is no leakage Tank cleaning 1. Clean the filter box and replace the filter screen 2. Open the bin door at the lower right of the device and unscrew the cover of the liquid storage tank. There is a filter inside the liquid storage tank. Remove the filter bag, clean the filter bag inside and the debris at the bottom with the cleaning solution (when changing different cleaning solution, take out the filter bag, take out the filter bag and rinse it with water before use), and then put it back in the original position. Finally, install the liquid storage tank cover and close the door. As shown in figure: Clean the instance Comparison of Cleaning Examples
MORE>The equipment is used for scraper cleaning of printing press, such as residual solder paste, dust cleaning. The "scraper cleaning machine" uses the scraper to rotate in the rotating basket and is cleaned by high pressure spray, ultrasonic cleaning, rolling rinsing, large flow fan hot air drying and other technologies to ensure the cleaning effect. The use of alcohol liquids is prohibited. If the user uses alcohol liquids without permission and causes safety accidents, the manufacturer has nothing to do with it. Scope of application(Printing scraper) One-button operation, the whole cleaning process is fully automatic, automatic adding and discharging of washing liquid without manual intervention. Equipment low energy consumption, low noise, no pollution, energy saving and environmental protection, the whole stainless steel structure, small footprint. The open state of the machine cover has protection function and cannot be started. All the outlet of the liquid tank is equipped with a filter screen to prevent impurities from entering and protect the pump. Cleaning, rinsing, air cutting, drying function in one. The time and speed of adding and discharging liquid, cleaning and rinsing can be set through the man-machine interface. Imported PPH pipeline maintenance is simple Solder paste recovery device The nozzle pressure can be monitored during the cleaning process to ensure the cleaning effect. Model YSL-680 Size of equipment 1400*900*1300 Working basket diameter 200mm Maximum length of scraper 600mm Work basket load 20KG Gas pressure range 0.4-0.6Mpa Tank capacity 60L Pressure of spray 0.15-0.3Mpa Maximum power 18KW Voltage/frequency 380V/50HZ Recommended cleaning agent Water based cleaning agentYSL-6001 Cleaning: The cleaning process usually uses water - based cleaning solution, which is added externally. The liquid must be heated by a heater prior to cleaning operations to enhance cleaning capacity. Set the cleaning time on the touch screen. During cleaning, the high pressure water flow generated by the water pump is used to peel all the residual solder paste on the scraper to achieve the purpose of chemical cleaning. The peeled solder paste is filtered out through the bag filter device for recycling, so that the cleaning liquid recycling, while extending the life cycle of the cleaning liquid. Make the cleaning part dry without residue. The permanent combination of pollutants will not lead to the gradual reduction of the effective ingredients in the solution and shorten the service life, safe and reliable after cleaning. Rinsing: The rinsing process uses water as the rinsing solution, which is added from an external pipe. Set the rinse time on the touch screen. When rinsing, the pressure produced by the water pump is used to shock the liquid residual substance off the fixture surface. The stripped pollutants are filtered out through the filter device to avoid secondary pollution and ensure the cleaning effect. Drying: The drying process is to dry a small amount of water and water gas taken out by the scraper from the rinsing tank by using the high temperature and circulating hot air generated by the heater. In the process of wind flow, the heater will heat the wind quickly. When the hot air blows to the fixture surface, the circulating hot air speeds up the evaporation of the liquid. Remove moisture and moisture from the tool, thus achieving the purpose of drying. Advantage: 1. Automatic filling and draining, rinsing function Compared with similar products of other brands, the equipment has added automatic drainage system, rinsing function, so that the operator is more simple and convenient. 2. Tin paste recovery As there is too much solder paste on the scraper, a washable stainless steel bag filter is specially designed to recover solder paste. Compared with the traditional disposable filter element, it greatly reduces the cost of consumables. 3. Pipe material Imported PPH pipe material, using hot melt welding, can resist strong acid and alkali, to ensure the long-term use of no leakage. Relative to the stainless steel pipe maintenance, maintenance, replacement, more convenient and simple. Return on investment 1. Save labor 2. The service life of the scraper is extended 3. Environmental protection and pollution-free, prevent chemical damage to the human body 1. How many scrapers can you fit? Scraper size (mm) : 250-600 Display quantity (handfuls) : 6 2. How long does it take? According to the different curing degree of the solder paste of the scraper, the cleaning time will be different. The following empirical data can be used for reference: Cleaning time (Theoretical setting time) Time of spray 1-3min Ultrasonic cleaning time 3-8min Second spray time 2-5min Rinse time 1-3min Drying time 3-7min
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