Automatic detection of pendulum machine YSL-530 Product features: 1. Automatic feeding: the signal of the front machine will automatically send the products to be placed into the plate. 2. Automatic code scanning: CCD detects product size and has the function of code scanning. 3. Automatic plate setting: CCD guided suction nozzle automatically absorb OK product plate setting. 4. Automatic resolution NG code: NG products automatically into the NG disk, NG code, fork plate into the bad box. 5. Automatic Tray stacking: automatic supply of empty Tray tray and finished tray stacking OK. 6. The AGV automatically feeds into the placed empty Tray Tray and takes away the full tray tray. 7. Adopt multi-axis bus control. 8, gantry structure/manipulator structure (optional) Automatic swing area Size detection + automatic swing plate structure Automatic pendulum structure CCD camera mechanism description When the product to be detected reaches the CCD detection position, it is projected through the bottom light source and the front light source, and the top camera starts to detect the product size and bar code according to the set mechanical coordinates, determining OK product and NG product. Description of gantry handling mechanism Gantry handling mechanism implements multi-axis control, by X axis, Y axis, Z axis to achieve more walking, plus rotation axis, flexible control of rotation Angle, make the nozzle more flexible use, nozzle can automatically adjust the spacing (10MM-35MM) more than 35MM can be interspaced, camera guide accurate placement.
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Features: 1.750 plate splitting machine adopts six groups of cutting tools to cut step by step to reduce the shear stress to the minimum, and is equipped with deformation control device, the edge of the segmented substrate is smooth and smooth, the surface is very smooth, no twisting or warping, yes About 0.6mm ultra-thin aluminum substrate slitting can still perfectly control its deformation in two wires, meet the glass The strict requirement of deformation degree in pipe process 2. Because of multiple cutting, the cutting process is very smooth, greatly improving the positioning ability of V-CUT slot, even if the V-CUT slot is very shallow circuit board, there will be no V-CUT slot from the guide knife jump out of the situation, to avoid defective products. 3. All cutting blades are calibrated with an excited dual-frequency laser interferometer to ensure that the rear blade can be cut in the slot of the front blade Continue cutting exactly. Tip beat no more than 0.02mm, to ensure perfect cutting quality. 4. Stainless steel platform with laser calibration positioning function (1.2m or 2.4m optional) Application field The YSL-750 is used in: 750 plate machine adopts six groups of cutting tools to cut step by step, the shear stress is reduced to the minimum, and the deformation control device is configured, the edge of the segmented substrate is smooth, the surface is very flat, no twisting or warping, the ultra-thin aluminum substrate cutting about 0.6mm can still perfectly control its deformation in two wires, to meet the glass tube process on the deformation of the harsh requirements. Because of multiple cuts, the cutting process is very smooth, greatly improve the positioning ability of V-CUT slot, even if the V-CUT slot is very shallow circuit board, there will be no V-CUT slot from the guide knife jump out of the situation, avoid bad a. Mainly used in electronic, electrical, lighting, medical, automobile new energy, automobile and other electronic technology industries; Defective PCB board Machine sub-board after PCB board Equipment parameter Machine specification 490mm*400mm*350mm Plat size 1200*450*350mm/2400*450*35mm Maximum splitter length Unlimited Split-plate velocity 80, 120, 200, 400mm/s Power 60W Tool material SKD61 High speed steel Plate thickness 0.2-5mm Machine weight 1.2M—65KG;2.4M—75KG Power supply 230V/50Hz(110V/60Hz) Board operation procedure value A Cost saving Maximum plate cutting length: unlimited, maximum plate thickness :0.2-5mm, the cutting force of the blade is small, and the use of high-speed steel materials imported from Germany, the blade durability is greatly improved, the blade life can reach more than one year when dividing the aluminum substrate. Applicable circuit plate wide range, save manpower, greatly improve the product efficiency. B High equipment efficiency X and Y axis can be adjusted freely to improve the cutting accuracy to the highest. The speed of the sub-board can reach 80, 120, 200, 400mm/ s. The upper and lower round knife can be adjusted accurately, simple operation, fast speed. C Quality is guaranteed All cutting blades are calibrated with an excited dual-frequency laser interferometer to ensure that the rear cutter can accurately continue cutting in the slot where the front cutter cut. Tip beat no more than 0.02mm, to ensure perfect cutting quality. Equipment advantage A Cost-efficiency ● "V" groove guide device can adjust the height vertically, faster and more stable to adapt to different thickness of the substrate, increase the range of use ● The cutting knife can be turned over and reused many times to reduce the cost B Safety design ● The stroke of the cutting plate is less than 1-2mm, and there is no concern about the operation safety C Stability performance ● The blade parts are made of SKD11 high speed steel, wear-resistant, durable, guaranteed for one year ● Stainless steel platform with laser calibration positioning function (1.2m or 2.4m optional). There is no limit to the length of the board. Process solution Customer question: How many MM board can be divided into the narrowest light strip board? Answer: The narrowest board can be less than 3.5MM, if you want to divide the aluminum base plate, it is recommended to use a double knife seat dividing machine Customer question: machine maintenance consumables, life A: All the products of the company include blades and accessories, 3 months warranty, the life of the cutter The length of life is determined by several aspects, the first is the material, the imported high speed steel will be better than the ordinary The material should be durable, secondly, the material of the cutting board will also affect the life of the tool, cutting glass fiber board It will be more durable than cutting aluminum substrate Customer question: light strip machine can be divided every day how many strips A: The light strip splitter can be 12,000 to 15,000 strips per day, the speed is 400M/S, 8-10 hours
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Product introduction 1. Mainly applicable to automotive electronics, mobile phones, digital cameras, 3G network cards and other industries of small board, multi-link board, shaped board cutting. 2. The whole machine adopts servo module, vision, IPC combined working mode, suitable for high precision, high efficiency of the board operation. 3. Can cut straight, L, U, round, arc and other special-shaped PCB board. 4. The main shaft adopts German high-speed spindle, equipped with automatic milling cutter, automatic cutter breaking (cutting off) detection system, self-check function after cutting and automatic edge searching programming function. 5. Upper/lower dust collection mode; The upper dust collection adopts floating brush to follow the suction to ensure better dust removal effect after cutting. 6. Milling cutter adopts right-handed milling cutter, which can be set according to PCBA thickness, saving the cost of milling cutter usage. 7. Programming method adopts the whole board CCD camera to take photos and scan programming, reducing the programming and adjustment time, to ensure the quality of the board; Gerber import programming and off-line programming can also be used. 8. The operating system adopts Win10 legitimate operating system and PC software control program; Software independent research and development, can be free for life unlimited upgrade. 9. Open MES system connection port and BAR CODE scanning port function free of charge. 10. There are two kinds of plate discharging modes: pallet discharging and belt discharging. Can be connected to the pendulum machine. Machine Application Product connection diagram Product dimensions Optional function Number Name Function 1 Bar code camera Used to read the bar code on the PCB 2 Laser height module Used to check whether the PCB is properly placed 3 CCD Used to read the bar code on the PCB 4 Anti-riot dust collector Prevent the collected dust from exploding 5 Fingerprint identification module Operating log-in permits for different personnel 6 Tool diameter test module CCD camera is used to detect the diameter of the milling cutter to prevent the wrong use Product performance characteristics • Equipped with automatic tool changing mechanism to avoid industrial injury and misoperation. • It has the function of automatic cutting and cutting detection. • Z-axis has automatic compensation setting to automatically adjust the depth of the milling cutter SYCOTEC (Germany)/KAVOTEC (Taiwan) high speed spindle • Rotational speed:60000-80000rpm (max) • Power:500W (max) •Accuracy:lum Entry track • With automatic width adjustment function. • With automatic clamping and limiting device. • Connect to front-end devices to deliver 900±50mmo height • Board edge W5min. Split-plate platform • Single working platform. • Automatic cover plate when in place. • Use servo modules for load shifting and positioning. • The suckers can be replaced modulatively. Take and release module • Put the PCB into the sub-board platform by adsorption on the left side, and put the divided PCB into the back belt line by absorption on the right side. • Different types of sucker modules can be made for quick modular replacement. • Optional jaw type taking and discharging materials according to customer needs. Discharge platform • The segmented PCB is connected to the rear assembly line by belt transfer. • Can be changed to pallet type according to customer requirements, convenient to connect with the back end of the plate receiver, testing machine, tin furnace and other equipment. Counterpoint system • CCD is used to automatically identify mark points for alignment, to ensure the cutting path and ensure the cutting accuracy. • It can recognize the whole board mark or single board mark. Programming system • Programming mode mainly adopts the quick programming after the whole board scanning, and can also quickly modify the cutting path. • You can edit offline programs through AUTO CAD or DXF files, effectively saving online programming time Suitable for PCBA segmentation of any shape Milling cutter specification 1. Right-handed milling cutter, milling cutter rotation direction and draft direction is consistent. 2. Carbon alloy milling cutter head: a. Total length: 38.2 ± 0.30mm; b. Handle diameter: 3.165 mm c. Length of cutting section: 8± 0.50mm d. Cutting section diameter: 0.8-3.0mm Floating brush Optimize the vacuuming module to improve the vacuum negative pressure and ensure the vacuuming effect Dust collector • The upper and lower vacuuming modes are optional, with the standard 4.5KW (6HP) upper dust collection and 3.75KW(5HP) lower dust collection. • Used to collect dust and debris in the PCB cutting process. • Internal use of high horsepower motor and high efficiency fan, high dust collection efficiency, and can minimize the dust adhesion in the cutting product. MES system • Open MES docking port and BAR CODE scanning port functions free of charge for life. • To provide product traceability, equipment status, production data collection management in the central information personnel. Operating interface • Simple operation interface, 9 steps covering all operation processes. • Clear classification of functional projects, simple setting of milling cutter/fixture parameters • Provide four levels of permission, and set operation permission according to the job position. • The "History window" can display and query operation records Operation records and machine alarm records shall be kept by day. Operator, technician operations can be traced. Applicable product specification Lead plane XYZ shaft drive mode Panasonic AC servo motor Number of stored knives 8PCS Program teaching mode CCD color image intuitive instruction input Safety protection Safety grating protection Cutter detection Standard arrangement Program backup USB Operating system Windows 10 Control mode Precision multi-axis control system Operating interface Monitor + keyboard + mouse PCB loading/unloading Automatic plate placing and taking Power supply specification AC220V 50/60HZ 4KW (single-phase) Air source specification 0.5Mpa Overall dimension 2284mm(L)X1605mm(D)X1716mm(H) Weight 930KG Dust collector Standard model YS300L (Dust collection) YS200L (Next dust collection) Power supply specification AC380V 50/60HZ AC380V 50/60HZ Output power 4. 5KW (6HP) 3. 7KW (5HP) Inlet wind speed 29m/s 62m/s Vacuum value 310mbar 260mbar Inlet/outlet diameter D50mm/D125mm D150mm/D200mm Filter bag material/grade/size Polyester/HEPA/W610*L750mm Polyester/PTFE/D120*L600mm Bucket capacity D400*H600mm W540*D600*H140mm Motor protection class IP54 IP54 noise <78dp <79dp weight 130kg 220kg Overall dimension 1050mm(W)*530mm(D)*1200mm(H) 888mm(W)*738mm(D)*1772mm(H)
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Product introduction 1. Connect with the online plate distributor or other equipment, load the divided PCB into the Tray by means of servo load shifting and grasping. 2. Suitable for Tray of different sizes; With empty Tray automatic supply, full Tray automatic collection stack function. 3. Suitable for Tray of different sizes and heights; Tray stack height 400mm. 4. The whole machine adopts microcomputer control, LCD operation interface; Can store more than 10 kinds of operation program. 5. All the grasping mechanism adopts servomotor module to realize long stroke and smooth load shifting. 6. Stepper brake motor control of pallet load shifting mechanism; Tray width can be adjusted, equipped with tray correction function. 7. Four groups of adsorption units are configured on the module of taking the plate; Each group of units vacuum independent control and detection, non-interference. 8. Each group of adsorption units can rotate 0-180° according to product and placement requirements. Machine Application Product outline size drawing Product performance characteristics Lift and shift module Vacuum suction plate module Tray automatic change module Tray lifting platform Applicable product specification Device name Tray Plate Receiver Suitable for maximum size of subboard 350*300mm Suitable for Tray size 180*250mm(min) ~ 450*350mm(max) Tray stack height 400mm Tray is carried Manual labor Take-up direction Left-right/right-left Feeding and discharging method Vacuum sucker adsorption transfer load Number of feeding sucker modules 4 groups (independent control) Feeding and discharging control mode X/Y/Z/R axis servo motor control Tray lifting and shifting mode Stepper motor (brake) Load moving speed (maximum) 800mm/min Load shifting repetition accuracy The 0.05 mm Take-and-drop efficiency 12-15 seconds /4 small pcs PCB mobile function Translation, rotation 90 degrees, rotation 180 degrees Control system Microcomputer (PLC) /PC Operating interface Touch Chinese interface Power supply specification AC220V 50/60 Hz single phase Compressed air 0.6MPA (with filter included) Overall dimension About 1500(W)*1475(D)*1800(H)mm weight 450Kg power 3.2 KW
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Machine Introduction 1.In-line automatic PCB Separator can load,cut,and un-load PCBs automatically to meet the needs of automatic factory. 2.Can automatically adjust width to adapt to the size of PCB.Can automatically differentiate finished PCB board from waste- material after cutting for saving labor cost. 3.Equipped with high-speed CCD vision alignment system in all series of products to enhance the precision in cutting and efficiency in operation. 4.Adopt the computer vision with high-quality CCD to automatically position the mark points and enhance the accuracy of cutting. 5.Provide duel worktables for placing and cutting PCB in parallel to enhance the efficiency of operation. 6.Use high-speed spindle with small cutting stress to precisely cut PCB of any shape. 7.The system has auto-focusing function and requires no manual operation to adjust focus. 8.The EMS central control system can be linked to upper information management stystem and provide integrated production data to monitor the status of equipment at any time. Machine Application Machine Application 1. In-line automatic PCB separator can load,cut ,and un-load PCBs automatically to meet the needs of auotmatic factory. 2. Suitable for cutting small-sized PCBA panel used in cell phone,digital camera ,and GPS device. 3. Larger cutting size is suitable for cutting big sized PCBA panel used in TV,PC host,work station,sever etc. 4. Different options of unloading PCBs solutions,Achieve full automation and save labor cost. Operation Interface 9 Functions: F1:User Permission F2:Setting board thickness , Milling bit specification and life cycle and fixture height. F3:Mark setting and revising F4:Cutting Program Edit F5: the cutting path simulation F6:Milling bit working height setting F7:Milling bit drilling center correction F8:Environment,Working,Permission Setting F9:Reset Operation Interface History Record After the power on, all operation procedures and machine alarm records are saved in real time, and the whole operation process can be traced back. 500G hard disk saves data. Function Parameter Interface User-friendly operation interface makes setting of parameters extremely easy. Four Levels Password Setting Provide four levels of authorization control according to user's job rank. Software-Special Function Vision-Aided Position Calibration Use computer vision with CCD to automatically position of the mark points and enhance the accuracy of cutting; Can edit the path-planning program and simulate the cutting path to avoid wrong cutting. • More Mark More different machine function. • Fool-proof MARK,Program related function. Milling Bit Detection Provide capability of detecting Broken/dropped/reversed milling bit for auto tool-change. Software-Special Function Cutting inspection function (burr, exposed copper) • Check the cutting result af • And automatically correct the cutting error Smart Programming • Make editing program easier • Humanization, save editing time Software-Special Function The whole PCB Scanning Function (1)Allows the user to facilitate correcting and editing the cutter's routing path rapidly. (2)Cutting line color optional,easy to distinguish different color of PCB. Software-Special Function Offline Programming Function • offline program reduce production line waiting time Powerful MES Function MESFunction description: provide equipment status and production data to the central information per sonnel
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Features 1.It can be connected to the assembly line, and the automatic cutting of the board can be realized without manual labor, and the split PCB flows out through the assembly line; 2.It is quick and time-saving to change products,just change the program; 3.Multiple safety control modes: structure foolproof, light curtain control, software control; 4.Microcomputer control, man-machine exchange interface. easy to understand; 5.Data monitoring system: boot time monitoring, capacity monitoring, fault monitoring, etc. Universal plate 360 degree Universal plate International standard taking device divider console collection device and electrical control system waste collection system Machine specifications Item Technical parameters Equipment brand YUSH Device name Online V slot double-sided PCB depaneling machine Device model YSV-8A Operating Voltage AC220V 50/60HZ Power 1800W Operating system Touch screen Interface PLC Human-machine exchange interface Board area 300*350MM Accept customization Board thickness 0.5~3.5MM Exterior Baking paint white Working pressure 0.4-0.7MP Board material Fiberboard.aluminum substrate, copper board, cardboard, ETC. Feeding mode Online transport guide Receiving mode Belt transmission Moving speed 1000MM/S Adjustable Transfer speed 500MM/S Adjustable Safety devices Safety electric eye device and structure foolproof Machine weight 600KG Physical dimension 1300*1450*1650MM Description of machine function parameters 1. This device is suitable for PCB board division work after plug-in. 2. With automatic feeding/automatic cutting/automatic receiving plate and other functions, the machine is simple and fast. 3. The setting of various parameters fully ensures the continuity of feeding board and sub-board. 4. The main transmission parts adopt Zhongyan precision stepper motor (Mitsubishi servo motor) and SMC pneumatic components, with high repeat positioning accuracy. 5. The whole machine adopts Mitsubishi PLC+ Velen touch screen control, the operation interface is simple and convenient 6. Working voltage of the equipment: 220 V 50HZ 7. Efficiency: 15s/pcs (150*150mm eight cuts for reference) 8. The working area is protected by safety grating Automatic Loader Machine Connect the feeding module of Automatic Loader Machine and Automatic Depaneling Machine Machine split-board action description 1. One machine is equipped with a cutter cutter die module. The PCB board is sent to the predetermined track through the loading mechanism; The manipulator moves over and uses the vacuum nozzle to place the PCB board on the cutter die of the slitter machine. 2. PCB board is placed after the lower tool die module; Move to the slitter position, the round knife on the machine translation slitter PCB board, after the translation slitter position, the lower cutter die module is moved to the slitter position; Until the transverse plate is finished, the rotary cylinder automatically rotates 90 degrees to cut the vertical plate. 3. After the machine finishes cutting PCB board, the cutter die tool group exits; Take the plate manipulator to move over and cut it The PCB board and the board waste edge are sucked up at the same time, moved to the waste frame to drop the waste, and then moved to the collection The product is arranged on the plate plate and sent away by the transport line. 4. There is an industrial vacuum cleaner under the cutting die of the machine to absorb PCB dust. Work in this cycle. Note: The cut pieces of small PCB board can be automatically placed in the material box (material) according to customer's requirements Tray, or placed directly on the assembly line) to be carried away by the assembly line. Brief description of machine 1. Automatic on-line V-slot splitter can further improve the quality of splitter; V slot X and Y can be automatically slitted, and the slitting of aluminum substrate (300-1500MM), copper substrate, FR4 and fiberglass board is clean and burr free. 2. The splitter can be connected to the assembly line to realize automatic splitter. No manual plate; The cut plate is carried away by the assembly line, which greatly saves manpower and completely realizes the operation of unmanned sub-board. 3. When changing products, the tool die part and the suction cup part can be exchanged directly, without manual adjustment, which greatly saves time.
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Chiller Model YSL-C01 YSL-C02 YSL-C03 YSL-C04 Tank capacity (L) 20 40 60 80 Flow rate (3bar, L/min) 10 20 30 40 Matching dicing system DS1000 / 1SET DS1000 / 2SET DS1000 / 4SET DS1000 /6SET AD2000/1SET AD2000/2SET AD2000/3SET Temperature to be set 15 ~ 30°C Dimensions (WxDxH mm) 700 X 770 X 1120 800 X 860 X 1320 Machine’s weight(KG) 280 350 Power supply 3P , 220V (50 ~ 60 Hz),5A Tape Mounter Trial product size 6 ~ 12 Inch Thickness 150 ~ 800μm Blue film/UV tape UV tape size Width≤300mm, Diameter≤200mm, Thickness 0.05~ 0.2mm Power supply AC 220 50～60Hz 5A Machine power 400W Air Pressure ≥0.5Mpa Dimensions (W×D×H mm) 700×910×610 Machine’s weight(KG) 60 Spin Cleaner Trial product size 3～12 Inch Cleaning pressure 2.0～8.5 Mpa Spindle speed 600～3000 rpm Cleaning / drying time setting 3～2000 S Man-machine interface 5.7 Inch Component replacement time <15 min Dimensions (WxDxH mm) 500 x 900 x 1250 Power supply AC 220 50～60Hz Air Pressure ≥0.6Mpa optional equipment Hot D.I Water ( 0~80℃ ) UV Irradiator Trial product size 6 ~ 12 Inch Air 3 kg/cm2 Gas flow 1 L/min (Adjustable) UV lamp UV-A Wavelength 352 nm Lamp life 3000 Hr Power supply AC220 50 ~ 60 Hz Dimensions(WxDxH mm) 520 x 650 x 300 Machine’s weight(KG) 32 Blue film/UV tape Dicing blade Square cassette(6-12 Inch) Circular cassette(6-12 Inch)
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Basic Description The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade. Operation procedures Wafer or Strip Tape mounting Dicing Cleaning UV seperation Description of Auto dicing Auto-dicing system, refers to a dicing system which all using full automatic operation from a series of processes of feeding, position calibration, cutting, cleaning / drying and unloading. Main procedures Feeding Position align Auto-dicing cleaning /drying Unloading automatically automatically 1.Remove the dicing material automatically and transfer to the working platform from the magazine . 2.The dicing position align automatically. 3.Complete the dicing process of material automatically . 4.Use pure water and compressed air to clean and dry the dicingmaterial. 5.Sent the dicing material automatically to the magazine . Applications Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting . Ceramic substrate Silicon rubber Lead frame Silicon wafer PCB Glass Operating Requirements 1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%. 2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃. 3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃). 4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 6.Please follow the product manual we provided for operation strictly. Full Auto Dicing System YSL-2000AD Features of products 1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc. 2. Feeding, position align, cutting, cleaning / drying and unloading all automatically completed. 3. Can meet the high precision cutting maximum diameter of 300 mm materials. 4.Double spindle cutting simultaneously, more than 85% higher than that of single spindle cutting capacity. 5.CCD automatic align. 6.Real-time monitoring system of the pressure, water pressure, current, etc., to avoid damage to the air spindle. 7.Dicing spindle: 2.4 kw × 2set (Max: 60,000 rpm) 8.Repeat positioning accuracy : 0.001mm 9.Cutting speed: 0.05 ~ 400 mm/sec 10.Each magazine can be stored 20 ~ 30 layers of frame. 11.Standard collocation of using blade size: 2 Inch(Max:3 Inch) Processdescription 1.Mechanism remove it from magazine, and send it to the temporary table. 2.Unloading robot will move the dicing material tochunk.fordicing process. 3.Feeding robot move the dicing material to the cleaning platform for cleaning and drying process. 4.Unloading robot send material having been cleaned and dried to the temporarytable. 5.Robot send the dicing material to the magazine . Case Sharing System compositionproject Unit Specification Dimensions of processing mm Φ300 Dimensions of working platform mm Φ350 X-axis Working stroke mm 500 Cutting speed mm/sec 0.05 ~ 400 Resolution mm 0.0001 Y-axis Working stroke mm 650 Resolution mm 0.0001 Repeat positioning accuracy mm 0.001 / 310 Z-axis Working stroke mm 60 (2 Inch blade) Resolution mm 0.0001 Θ-axis Angle of rotation Deg 360 Spindle Power KW 2.4*2 set Speed Rpm 5000 ~ 60000 Machine’s specifications Power supply V 3P 220 (50 ~ 60 Hz) Machine power KW 8 Power air pressure MPa 0.6 ~ 0.68 Air consumption L/min 250 Cutting water consumption L/min 6.5 Cooling water consumption L/min 2.5 Physical dimension mm 1262*1704*2023 Machine net weight KG 1900 Other Discription Optional equipment 1.Function of blade damage detection; 2.Automatic setting function; 3.Dicing visual function; 4. Using dicing blade with 3 Inch. Ordinary 8 inch working platform can only put 2pcs material. SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time. 1.Reduce the loading times; 2.Meet the larger size of the product; 3.Promote more than 8% efficiency.
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Basic Description The dicing system, refers to install a slim blade for special cutting at the head of the spindle,cut off glass, ceramic, semiconductor chip, PCB, EMC wire frame and other materials with high accuracy by using spindle’s high-speed rotation driving the cutting blade. Operation procedures Wafer or Strip Tape mounting Dicing Cleaning UV seperation Description of Semi-auto dicing The semi-auto dicing system, refers to a dicing system that loader and unloader by hand and only the procedure is automated in the process of dicing. The system is not equipped with automatic cleaning, drying, etc. Main procedures Feeding by hand Position align Auto-cutting Unloading by hand 1.Operator manually place the material being cut on work platform. 2.The cutting position is automatically calibrated. 3.Press the start button to automatically complete the dicing process of material. 4.Operator take the material manually being cut from the work platform. Applications Automatic dicing system is widely used in semiconductor chip, LED chip and EMC lead frame, PCB, IR filter, sapphire glass and ceramic thin plate’s precision cutting . Ceramic substrate Silicon rubber Lead frame Silicon wafer PCB Glass Operating Requirements 1.Please use the clean compressed air that its atmospheric pressure dew point is in the -10 ~ -20℃, and the residual oil is divided into 0.1ppm, the filtering accuracy is above 0.01um/99.5%. 2.Please use the equipment in a room of temperature between 20 ~ 25 ℃, and its fluctuation range control at ±1℃. 3.Please control the temperature of the cutting water at 22 ~ 27 ℃(variation ranges in ±1℃ ), the cooling water at 20 ~ 25 DEG C (variation ranges within plus or ±1℃). 4.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 5.Please avoid the equipment to be impacted and any vibration of the outside world. In addition, please do not install the equipment near the device like blower and vent that produces a high temperature and a device that generates oil mist. 6.Please follow the product manual we provided for operation strictly. Semi-dicing system YSL-1000SD Features of products 1.Using touching LCD to operate. The interface design is simple and easy. Provide a variety of languages such as Chinese, English, Korean, etc. 2.Can meet the high precision cutting maximum diameter of 300 mm materials. 3.High rigidity structure design is adopted to ensure high precision and high stability of cutting process. 4.CCD automatic align. 5.Real-time monitoring of the system's air pressure, water pressure, current and other values to avoid spindle damage. 6.Cutting Spindle : 2.4 kw × 1set (Max: 60,000 rpm) 7.Repeat positioning accuracy: 0.001mm 8.Cutting speed: 0.05 ~ 400 mm/sec 9.Standard matching blade: 2 Inch (Max: 3 Inch) Case Sharing System compositionproject Unit Specification Dimensions of processing mm Φ300 Dimensions of working platform mm Φ350 X-axis Working stroke mm 340 Cutting speed mm/sec 0.05 ~ 400 Resolution mm 0.0001 Y-axis Working stroke mm 310 Resolution mm 0.0001 Repeat positioning accuracy mm 0.001 / 310 Z-axis Working stroke mm 60 (2 Inch blade) Resolution mm 0.0001 Θ-axis Angle of rotation Deg 360 Spindle Power KW 2.4 Speed Rpm 5000 ~ 60000 Machine’s specifications Power supply V 3P 220 (50 ~ 60 Hz) Machine power KW 4 Power air pressure MPa 0.5 ~ 0.6 Air consumption L/min 200 Cutting water consumption L/min 4 Cooling water consumption L/min 1.5 Physical dimension mm 1040×1080×1750 Machine net weight KG 850 Other Discription Optional equipment 1.Function of blade damage detection; 2.Automatic setting function; 3.Dicing visual function; 4. Using dicing blade with 3 Inch. Ordinary 8 inch working platform can only put 2pcs material. SDS1000/ADS2000 equipped with 12 inch chunk. It can be placed 4pcs material each time. 1.Reduce the loading times; 2.Meet the larger size of the product; 3.Promote more than 8% efficiency.
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Producing 4 types materials atthe same time, capacity reach 250000 CPH Features 1. Apply to the 0.6 M, 0.9 M, 1.2 M rigid PCB and 0.5 M, 1 M LED flexible strip. Producing with 4 types of materials at the same time with high capacity. available for board with any proportion of LED chip and resistor. 2.Dual arm four modul, 17 nozzles for each mounting part, part A/B/C/D can be mounted separately or synchronously. 3.Calibration automatically, high precision, available for RGB. 4.Exclusive patent technology: Group to take and group to mount. Technical parameter Note: The above mounting speed is the value under the optimal state, the actual speed varies with the mounting products
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Application Area: 1.SMT&PCB:FPC soft board dispenser/Underfill/Component package… 2.Module:VCM,CCM,Vibrating motor,MEMS,BOT-RUBBER… 3.Semiconductor Packaging:Chip level bottom fill/Dome Coating/Glob top… 4.Automobile Electronic:RTV Component reinforcement/ECU thermal conductive adhesive/Bearing grease point gluing… Characteristic And Advantage: 1.High precisionX-Y-Z axle； 2.vision algorithm support mask matching,wavelet transform ,contour recognition,shape catch； 3.support dot,line,circle(arc-shaped),ellipse,Screw filling,rectangle filling…… 4.stabilization high speed move platform,C++platform control software operation simple,easy programming ； 5.Communication function can be connected with customer SFL system,according to customer SFL system instruction finish Selective dispensing； Customizable Function According to customer’s requirement custom function,accord with different industry manufacture requirement 1.Assembly Options:one valves one track,one valves double track,doubole valves one track,double valves double track ,double track synchronism,double track asynchronism 2.Preheat PCB board front and back,Workspace heating function,Three-stage heating platform is optional at most 3.Assembly Options weight device,intelligent control and monitor the weight of glue 4.Bidirectional tilting device four-component tilting device 5.Barcode Scanner 6.UV Precure 7.SFL communication system Interior Structure LongMen activity Support Structures LongMen activity Support Structures is welded by high temperature annealing treatment to ensure normally to run without deforming,The machined mounting surfacewith high precision. Integral stretch form beam Integral stretch form beam forming,The mounting surface is finished by CNC machining center,The machined mounting surfacewith high precision .Ensure the high rigidity, stability and consistency of the equipment,the limiting displacement of beam use the worm-type supporting base with dovetail groove design ,So that it has a high applicability and convenience. Advantages of modular design 1.Easy to assemble and maintain 2.Convenient expansion function 3.Modular fittings are standardized. Function Module Equipment signal butt joint and electric interface One track device(Standard Configuration) Explanation One track device:Track one is fastening track,unadjustable；Track two is activity track,electric adjustable the width,adjustable range:60mm～475mm Vision System(Standard Configuration) Laser Altimetry(Assembly Options) Explanation 1.Vision System:300000 pixels Industrial camera；Support electronic component recognition dispensing；automation MARK position fixing； Can capture contour for programming；You can configure a higher pixel camera；support catch on fly,Improve recognition speed. 2.OPDX,three colors light,improve the reliability of identification in different environments. Flat belts(Standard Configuration) Round belts(Assembly Options) Explanation Conveyor belt match Flat belts or Round belts,just need change belt,don't need extra spare parts(Round belts is suitable for products with light weight and thin thickness). Assembly Options——double track decive 1.Track one is the fastening track ,unadjustable；Track two is activity track,electric adjustable the width；Track three is the activity track,And track two fixation,it can be electric adjustable with track two together；Track four is activity track,electric adjustable the width,adjustable range:60mm～405mm. 2.Stopper and top of clamp planten can be moved with the activity track,replacement of product specifications without manual removal to adjust the width. 3.segment clamp planten,can applicable to more product specifications. Assembly Options——heating device and precision weight device 1.Waiting heating,worker heating and output board heating,At most you can choose three-zone fired furnace,the subsection heating zone can be disassembled and supplemented at will； 2.The width of standard heating module is 50mm,70mm,90mm,you can freely combine it,Every heating module can control temperature independent,and control the temperature in±5 ℃. 3.Every heating device use the worm-type supporting base with dovetail groove design ,it’s can slide any position that needs heating. 4.the precision weight devece install on glueamount calibration system,can communication with software. 5.Software control the glueamount,Provide Closed-loop control,avoid manual adjustment. 6.You can choose the precision of weight device:0.1mg,0.01mg. Assembly Options—barcode scanner and precure device 1,Standard configuration:vision system.Assembly Options:barcode scanne,precure device,Laser Altimetry. 2,Barcode scanner angleadjustable ±15°. 3,Precure device light source standard width is 10mm,length is 80mm；The length of the light source can be adjusted according to the actual use requirements； Assembly Options—bidirectional tilting device Explanation 1,Stepping motor+Harmonic Drive,the dispensing valve is rotated by rotating the module,Solve the traditional dispensing valve rotation rigidity and accuracy of the problem. 2,Rotation angle±35°. 3,Standard configuration:vision system；Assembly Options:barcode scanne,precure device,Laser Altimetry； Assembly Options—Two-way tilt Assembly Options—four-component tilting device Explanation 1,Stepping motor+Harmonic Drive, the dispensing valve is rotated by rotating the module,Solve the traditional dispensing valve rotation rigidity and accuracy of the problem. 2,A rotation angle:0°～90°,B rotation angle:0°～45°. 3,Standard configuration:vision system；Assembly Options:barcode scanne,precure device,Laser Altimetry； Assembly Options—Four-way tilt Assembly Options—double valve synchronism 1,the minimum distance of the wo dispensing valves is 45mm,the maximum is 105mm. 2,Z axle micrometer head can Manually correct the height of main valve in ±4mm,Y axle can electric correction the position of secondary valve in ±6mm,X axle can electric correction the width of the secondary valve in 30mm,manual the width of the secondary valve in 30mm. 3,Go through the track to complete two products dispensing, Productivity will be greatly increased. 4,Pass adjust main valve in Z axle,adjust secondary valve in X/Yaxle,Solve the problem of insufficient precision of traditional double valve operation. 5,Standard configuration:vision system；Assembly Options:barcode scanne,precure device,Laser Altimetry； Assembly Options—double valve asynchronism 1,It is applicable to which product needs two different glue,First the main valve finished glue A,then secondary valve finished glue B； 2,Standard configuration:vision system；Assembly Options:barcode scanne,precure device,Laser Altimetry； Double lifting,Pallet conveyor and collecting plate equipment.
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PCB Desktop pcb router,Cutting performancen 500mm/s,high speed spindle,650*550*615mm Feafure: 1. Bench type single table cutting machine, with a speed of up to 100 mm / s and a positioning speed of 500 mm / s. 2. High quality shaft system enables the system to accelerate and decelerate quickly, reduce the synchronization time, improve productivity, and maintain high precision. 3. Use high-quality hardware to ensure high rigidity and high performance. 4. All guide screws are covered to prevent dust and dirt from entering, so as to improve the service life and performance of the shaft. 5. Avoid tin cracking and parts damage caused by artificial folding. 6. Avoid the use of punching or folding, resulting in mechanical stress problems. 7. It is suitable for cutting arc and line of finished plate. Technical Parameters: 1. Drive system motor:stepping motor 2. Spindle:high speed spindle 3. Cutting performance:500mm/s 4. Repeated accuracy of driving system:±0.02mm 5. Cutting speed:max. 100mm / s depends on circuit board material and cutting quality 6. Resolution:±0.01mm 7. Configuration:X, y, Z three axes, stroke: 300 * 300 * 100mm, stroke can also be customized. 8. Repeated cutting accuracy:< 0.05mm, for the contour of straight line and curve 9. PCB positioning:special or standard fixture 10. Loading and unloading mode:manual mode 11. Thickness of circuit board:0.4mm-4mm 12. Safety setting:emergency stop switch of the whole machine, emergency stop switch of the main shaft,overheat of the main shaft motor and overload detection of the servo motor 13. Spindle motor: Power: 0.3kw Maximum speed:60000rpm Cooling mode:air cooling 14. Machine size:650*550*615mm 15. Weight:73KG 16. Programming mode:keypad input teaching 17. Data storage capacity:100-200 groups of files 18. Control mode:microcomputer control, online teaching programming, CAD file import 19. Transmission mechanism:guide rail + screw rod (Taiwan)
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