1.Basic specifications:
01. X, Y cutting speed: 0 ~100mm/s
02. Machine Repeat Accuracy: ± 0.01mm
03. X, Y1,Y2 ,Z Control Methods: Industrial IPC and PC
04. X, Y1,Y2 ,Z Drive Mode: AC Fiber Optic Servo Motor
05. Machine Operation and Data Storage: PC System
06. Cutting accuracy: ± 0.05mm
07. Spindle speed: Max 100000pm
08. Host voltage: 220V 1ψ 50 / 60HZ
09. Air pressure supply: above 4.5kg/cm2
10. Power Consumption: 3KVA
11. Dust Collection: Upper Dust Collection 2HP
12. Dust collector voltage: 380V 3ψ
13. Upper dust collector size: ：L650*W400*H1350mm
2. Model difference:
|
Workbench |
Model |
Specifications |
Work Size |
Machine Dimension W.D.H |
Net Weight |
|
Double Tables |
YSATM-4C-IN-AS |
Standard Type |
300*300mm |
1680*1298*1700mm |
1100KG |
|
Double Tables |
YSATM-4C-IN-AW |
Widened |
500*450mm |
1902*1373*1700mm |
1400KG |
3. FEATURES:
• In-Line Automatic PCB Separator can loading, Cutting , unloading automatically, meet the needs of automatic factory.
• It can adjust width and receive PC board automatically. Meanwhile, it can identify the finished PCB board and waste automatically after cutting, save labor costs.
• Equip high-speed CCD with automatic vision alignment system at set, great improve the precision of cutting and operation efficiency.
• Use high-speed main shaft to cut PCB, less cutting stress, high precision, and apply to any form of PCB.
• Dual tables motion could carry out PCB cutting and placing at the same time, improve operation efficiency.
Advantages:
1. Using double slide into place device, reduce the cutting waiting times, increase production capacity.
2. Avoid artificial flap caused by the cracking of tin and part damage and other issues.
3. Avoid using blunt or fold, produced by mechanical stress.
4. Suitable for the finished plate arc and line cutting.
5. Suitable for small pieces of the final cutting, base plate of a mobile phone, PDA, PC interface card and so on.
System Setting:
• Provides the fine tuning revise by diagrammatic machine.
• Set the related parameters of cutting.
Maintenance Program:
•Provides the fine tuning revise y diagrammatic machine.
•Windows Operational Environment: Easy to learn and operate.
APPLICATION:
•In-line Automatic PCB Separator can loading, cutting, identification, unloading automatically, consistent with operation save labor costs.
•Equip high speed CCD with automatic vision offset at set, especially for high precision and production of PCB cutting process.
•Apply to small connected PCB, such as cell-phone, digital camera, GPS and MODULE, cutting processing.
•Extended size applies to those large PCB of digital TV, PCB mainframe
workstation, and servo cutting process:
•Standard jig or special purpose jig, to aid in PCB cutting to increase production, is optaional.
•Placing working pieces on the dual table to less the waiting time and increase the production.
•You can use variety programs for receiving PC board to achieve fully automation, saving labor costs.
Loading and Transfer Mechanism:
•Use belt conveyor for loading, track width can be adjusted automatically.
•PC board will be clamping and positioning automatically after loading.
•Vacuum suction cup of the transfer mechanism will pick up the PC board onto the cutting jig automatically.
Unloading and Transfer Mechanism:
•Vacuum suction cup will pick up the finished PC Board and waste from the cutting jig automatically. Then, put them into unloading conveyor and wastes bucket.
•Unloading conveyor can be retracted to the machine's inner, shorten the unloading and transfer mechanism in order to improve the stroke's efficiency.
•Waste bucket on the side of machine and beneath the unloading conveyor, easy to operate an can save space.
SPECIFICATIONS:
|
|
Working Area |
300 X300 mm |
|
PCB Thickness |
0.3~3.5mm |
|
|
Hardware brand |
Waste collection methods |
Dust collection box |
|
Dust collection method |
Upper Vacuum |
|
|
Dust collection box parameters |
Upper vacuum turbocharged |
|
|
Sensor Switch Brand |
Omron Japan |
|
|
Servo motor brand |
Panasonic Japan |
|
|
Broken knife sensor brand |
Takenaka, Japan |
|
|
Height measurement sensor brand |
Omron Japan |
|
|
Guide rail brand |
Taiwan PMI |
|
|
Screw brand |
Taiwan TBI grinding grade |
|
|
CCD camera brand |
Germany BASLER |
|
|
Spindle Brand |
SYCOTEC (100,000rpm/min) Germany |
|
|
Computer host brand |
ASUS brand host |
|
|
Machine weight |
1100KG |
|
|
Electric |
Power supply |
AC220/380V50/60HZ three-phase |
|
Compressed air |
0.4-0.6 MPA (with filter) |
|
|
Operation control |
Operating System |
Chinese/English Optional |
|
Software control method |
PC Control |
|
|
Programming methods |
Computer programming, AOI scanning and editing programs faster and more accurate. |
|
|
Warning light |
Three-color sound and light alarm (normal work, waiting for test, fault alarm) |
|
|
With fault alarm: air pressure instability, blocking, collision |
|
|
Safe production |
Produce order mode production, four-level password protection (automatic, manual, sensor protection, etc.) |
|
Technical Parameters |
Statistics function |
Both left and right board with statistics function |
|
Information management function |
Support MES information system to seamlessly connect equipment and information management, Open Ethernet Interface, and supports TCP/IP network communication protocol, and necessary related software and programs; Open the BAR CODE function port. |
|
|
X.Y, Z, axis drive |
Servo motor + screw, guide rail |
|
|
Worktable input and output methods |
Servo motor + screw, guide rail |
|
|
Feed plate and splint method |
Feed width automatic adjustment, servo automatic splint |
|
|
Measuring height |
Input the boars is laser measurement height, can test three point with different angles, to prevent flow error and boards stacking. Easy adjustment without maintenance. |
|
|
Pick and discharge robots |
With automatic rotation function, more convenient and accurate. |
|
|
Nozzle signal method |
Adopt 6-point independent control signal mode to prevent drop board and detailed alarm. |
|
|
Architectural advantages |
Adopting self-consistent and self-contained methods, the follow-up maintenance is more convenient and economical. |
|
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LED aperture requirements |
LED aperture brightness can be adjusted in software |
|
|
Camera |
Software controlled camera moves up and down |
|
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PCB positioning and adjustment methods |
Special fixture. |
|
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Milling cutter diameter range |
0.8-3.0mm |
|
|
Milling cutter management |
The software can automatically adjust the height according to the thickness of the PCB board and the toughness length of the cutter to extend the service life of the cutter and standard tool detection. |
|
|
Tool Management |
Equipped with broken knife detection function. |
|
|
Equipped with retracting detection function |
||
|
Equipped with automatic tool change function, adopts visual tool change system to prevent reversal. |
||
|
MES docking |
Open MES docking port function |
|
|
BAR CODE scan |
Open BAR CODE Scan Port Function |
|
|
Cutting speed |
0-100mm/S adjustable per second |
|
|
Working table |
two worktables |
|
|
Cutting function |
Can cut straight, curved, L-shaped, U-shaped |
|
|
Trouble shooting |
Software can detect failure points, have I/O port detection capabilities, and have detailed alerts |
|
|
Service |
Machine warranty 15 months. Our after-sales points are Suzhou, Dongguan, the United States, Brazil, Britain, France, and Turkey. Welcome to be our foreign agent. |
|
A. Two-dimensional code automatically retrieves the program.
1. Through the rule of a two-dimensional code can be directly transferred to the program, convenient, simple, no error;
2. Product switching intelligent.
B. CCD scanning function.
1. Industry-leading PCBA full-board scanning function;
2. Reduce the programming time, cutting the path of real-time display, easy to modify simple.
C. Industrial 4.0-MES system
1. The server data is automatically retrieved;
2. upload machine data and production data;
3. Real-time detection of equipment status
Basic specifications： 1. X, Y cutting speed: 0 ~100mm/s 2. Machine Repeat Accuracy: ± 0.01mm 3. X, Y1,Y2 ,Z Control Methods: Industrial IPC and PC 4. X, Y1,Y2 ,Z Drive Mode: AC Fiber Optic Servo Motor 5. Machine Operation and Data Storage: PC System 6. Cutting accuracy: ± 0.05mm 7. Spindle speed: Max 100000pm 8. Host voltage: 220V 1ψ 50 / 60HZ 9. Air pressure supply: above 4.5kg/cm2 10. Power Consumption: 3KVA 11. Dust Collection: Upper Dust Collection 2HP 12. Dust collector voltage: 380V 3ψ 13. Upper dust collector size: ：L650*W400*H1350mm Workbench Model Specifications Work Size Machine Dimension W.D.H Net Weight Double Tables MT-3000-IN-AS Standard Type 300*300mm 1680*1298*1700mm 1100KG Double Tables MT-3000-IN-AW Widened 500*450mm 1902*1373*1700mm 1400KG
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Maintenance Program: •Provides the fine tuning revise y diagrammatic machine. •Windows Operational Environment: Easy to learn and operate.
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Technical specifications: 1. Working range of sub-plate: 180mmx180mm 2.XYZ drive mode: AC servo motor 3. Number of movement axes: 7 axes 4. Program teaching mode: color CCD image intuitive teaching input 5. Operation interface: WIN7 window operation interface 6. Upper vacuum power: 2HP, lower dust collector power: 3HP (option 5HP) 7. Cutting spindle Sycotec (Germany) : MAX80000rpm (automatic tool change) 8.X-Y AC Servo speed: 0-1000mm/sec 9.Z AC Servo speed: 0-800mm/sec 10.X-Y repetition accuracy: ±0.01mm 11.Cutting accuracy: ±0.08mm 12.CCD camera calibration accuracy: ±0.02mm 13. Plate stress value: 300uε below 14. Tool diameter: 0.8-2.3mm 15.PCB board cutting thickness: 0.2mm-6.0mm 16. Main engine and dust collecting mechanical and electrical pressure: 220V 1φ and 3φ 17. Power consumption: 3.5KVA 18. Static elimination gun 19. Vision system: high resolution digital camera 20. Drive motor: AC brushless servo motor 21. Mechanical fetching and releasing arm: anti-static vacuum suction nozzle 22. Feeding mode: rail transportation 23. Discharging mode: belt conveying or vehicle output or rail conveying 24. Load shifting mode: vacuum suction nozzle adsorption load shifting 25. Flow direction: left → right 26. Program backup: USB interface 27. Control mode: special controller 28 Dust collection cabinet size: 640mm×785mm×1760mm(D×W×H) 29. Machine size: 1340mm×800mm×1528mm(D×W×H) 30. Weight of main engine + dust collector: 1000 KG Device configuration One.Claw type plate taking structure 1. Clamp and place the product split-plate fixture on the processing platform split-plate. After the processing is completed, clamp and place the split-plate fixture on the placement track and flow into the next procedure. Two.Special product split-plate fixture into the track way Three.Special product split-plate jig track discharge 1. After the product is cut, the material clamping claw will take the entire product jig and place the discharge track to transport the next production process. Four.Automatic tool change mode 1. Miniaturized on-line board splitter adopts automatic tool change spindle imported from Germany. Save time, realize automation, reduce human factors, high precision, strong stability 2. Built-in four groups of milling cutter library, easy to replace the milling cutter automatically, to meet the needs of plate processing. Five.Vacuum suction plate taking structure 1. Take and place device: automatic loading and unloading (modular vacuum suction claw, vacuum device, can be independently controlled) 2. Transmission structure: X2 axis moves Z2, Z3 axis absorbs, AC servo motor control. 3. Board speed: 0-1000mm/sec (adjustable) Six.Special product belt discharging mode 1. The vacuum sucker feeding shaft takes the cut product through one-time vacuum suction, places the special product fixture and transports it to the next production process.
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One. Basic Parameters and Specifications: 1. Working range of sub-plate: 300mmx350mm 2. XYZ drive mode: ac servo motor 3. Number of movement axes: 9 axes 4. Program teaching mode: color ccd image intuitive teaching input 5. Operation interface: win7 window operation interface 6. Upper vacuum power: 5hp, lower dust collector power: 3hp (option 5hp) 7. Cutting spindle sycotec (Germany) : max80000rpm (automatic tool change) 8. X-y ac servo speed: 0-1000mm/sec ; z ac servo speed: 0-800mm/sec 10. X-y repetition accuracy: ±0.01mm 11. Cutting accuracy: ±0.02mm 12. Ccd camera calibration accuracy: ±0.01mm 13. Plate stress value: 300uε below 14.Tool diameter: 0.8-2.3mm 15. Pcb board cutting thickness: 0.2mm-6.0mm 16. Main engine and dust collecting mechanical and electrical pressure: 220v 1φ and 3φ 17. Power consumption: 3.5kva 18. Static elimination gun 19. Vision system: high resolution digital camera 20. Drive motor: AC brushless servo motor 21. Mechanical fetching and releasing arm: anti-static vacuum suction nozzle 22. Feeding mode: rail transportation 23. Discharging mode: belt conveying or vehicle output or rail conveying 24. Load shifting mode: vacuum suction nozzle adsorption load shifting 25. Flow direction: left → right 26. Program backup: usb interface 27. Control mode: special controller 28 Dust collection cabinet size: 640mm×785mm×1760mm(d×w×h) 29. Machine size: 2014mm×1230mm×1650mm(d×w×h) 30. Weight of main engine + dust collector: 1000 kg Two.Introduction to device configuration 1.Double work table structure Adopt double slide rail and cylinder double platform operation. It can cut different types of products at the same time, and greatly reduce the waiting time of taking and putting plates. At the same time, it can change the double platform to a large single platform, increase the working size, and greatly improve the flexibility of equipment. 2. Under the vacuum spindle structure a.YSL-910LAT double spindle on-line milling cutter board spliter adopts high speed imported spindle to cut board, greatly reduce the cutting stress, high precision, small inertia, fast response. b.Milling cutter detection system, real-time monitoring milling cutter state, effectively prevent the phenomenon of continuing to run after cutting. c.A new vision system, uniform ring light source, with brightness adjustment function, make each type of Mark point better recognition, suitable for such as tin plating, copper plating, gold plating, tin spraying, and various types of different color PCB. The whole system is equipped with visual counterpoint compensation function. 3.Under vacuum structure Funnel seal design, suction inlet adopts 45 degrees bevel Angle, reduce dust in the internal vortex phenomenon. 4.CNC special controller The independent CNC special controller integrates the control part, the loop control has strong stability, high precision, fast response transmission and strong anti-interference 5.Collector
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One. Basic parameter Specifications: 1. Working range of sub-plate: 300mmx350mm 2. XYZ drive mode: ac servo motor 3. Number of movement axes: 7 axes 4. Program teaching mode: color ccd image intuitive teaching input 5. Operation interface: win7 window operation interface 6. Upper vacuum power: 2hp, lower dust collector power: 3hp (option 5hp) 7. Cutting spindle sycotec (Germany) : max80000rpm (automatic tool change) 8. X-Y ac servo speed: 0-1000mm/sec; 9. Z ac servo speed: 0-800mm/sec 10. X-Y repetition accuracy: ±0.01mm 11. Cutting accuracy: ±0.02mm 12. Ccd camera calibration accuracy: ±0.01mm 13. Plate stress value: 300uε below 14. Tool diameter: 0.8-2.3mm 15. Pcb board cutting thickness: 0.2mm-6.0mm 16. Main engine and dust collecting mechanical and electrical pressure: 220v 1φ and 3φ 17. Power consumption: 3.5kva 18. Static elimination gun 19. Vision system: high resolution digital camera 20. Drive motor: AC brushless servo motor 21. Mechanical fetching and releasing arm: anti-static vacuum suction nozzle 22. Feeding mode: rail transportation 23. Discharging mode: belt conveying or vehicle output or rail conveying 24. Load shifting mode: vacuum suction nozzle adsorption load shifting 25. Flow direction: left → right 26. Program backup: usb interface 27. Control mode: special controller 28 Dust collection cabinet size: 640mm×785mm×1760mm(d×w×h) 29. Machine size: 2014mm×1230mm×1650mm(d×w×h) 30. Weight of main engine + dust collector: 1000 kg Two. Introduction to device configuration 1.Claw type plate taking structure The product is clamped to the plate and placed on the processing platform. After the processing is completed, the clamping and placing track of the plate fixture is taken again and flows into the next process. 2.Special product split-plate fixture into the track way 3.Special product split-plate jig track discharge After the product cutting is completed by the online automatic plate splitter, the material clamping claw will take the entire product jig and place the discharging track to transport the next production process. 4.Automatic tool change mode a. Adopt automatic tool change spindle imported from Germany. Save time, realize automation, reduce human factors, high precision, strong stability b. Built-in five groups of milling cutter library, easy to automatically replace the milling cutter, to meet the needs of plate processing. 5.Vacuum suction plate taking structure a. Take and release device: automatic loading and unloading (modular vacuum suction claw, vacuum device, can be independently controlled) b. Transmission structure: X2 axis moves Z2, Z3 axis absorbs, AC servo motor controls. c. Board speed: 0-1000mm/sec (adjustable) 6.Special product jig tray discharging mode Vacuum sucker feeding shaft to cut the product one-time vacuum suction, place the special product fixture to transport the next production process.
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Basic parameter Specifications: 1. Single side working size: 290mm X 350mm 2. Four-axis servo drive: X, Y1, Y2, Z 3. X-Y AC Servo speed: 0-1000mm/sec 4. Z AC Servo speed: 0-800mm/sec 5.X-Y repetition accuracy: ±0.01mm 6. Cutting accuracy: ±0.02mm 7. CCD camera calibration accuracy: ±0.01mm 8. Plate stress value: 300uε below 9. NSK spindle speed: Max.60,000rpm 10. Tool diameter: 0.8-2.3mm 11. PCB board cutting thickness: 0.2mm-6.0mm 12. Dust collector power: 2HP (upper vacuum) 13. Dust collection cabinet size: 640mm×785mm×1760mm(D×W×H) 14. Machine size: 1075mm×1430mm×1460mm(D×W×H) 15. Weight of main engine + dust collector: 800 KG Two. Describes the device configuration On the dust features: milling cutter board machine is also called curve board machine, using electrostatic brush seal cutting point. Independent for single cut point vacuuming. Greatly improve the effect of vacuuming. The PCB taking and placing area of double Y axis table of milling cutter board splitter is equipped with grating safety facilities to avoid manual misoperation and meet the public safety requirements. Windows OPERATION INTERFACE friendly switching between Chinese AND English, ILLUSTRATED Windows operation interface, editing program is simple, can quickly complete multi-point programs. Software users manage permissions at multiple levels to prevent misoperations. Software sets milling cutter segmentation function, automatic cutting compensation, prolong the service life of milling cutter, reduce the cost.
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